Radio frequency identification tag identification system

ABSTRACT

A conveyor system for processing items on which radio frequency identification tags are disposed has a conveyor that conveys items through a path of travel, and an antenna disposed proximate the path of travel. Circuitry in communication with the antenna may associate RFID tag data with a package on the conveyor based on a difference signal from elements in the antenna.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. patent application Ser. No.15/043,844, filed Feb. 15, 2016, which is a continuation of U.S. patentapplication Ser. No. 14/507,718, filed Oct. 6, 2014, now U.S. Pat. No.9,262,657, which is a continuation of U.S. patent application Ser. No.12/749,870, filed Mar. 30, 2010, now U.S. Pat. No. 8,854,212, whichclaims the benefit of U.S. provisional patent application Ser. No.61/164,862 entitled “Radio Frequency Identification Tag IdentificationSystem” and filed on Mar. 30, 2009, the entire disclosures of which arehereby incorporated by reference as if set forth verbatim herein andrelied upon for all purposes.

FIELD OF THE INVENTION

The present invention relates to radio frequency tag identificationsystems and, in particular, to systems and methods that associateinformation with packages traveling on a conveyor based on signalstransmitted by radio frequency identification tags and received bysystem antennas.

BACKGROUND OF THE INVENTION

Tracking and distribution systems employ various arrangements ofconveyor belts and associated components to move items along apredefined route in order to transport items to desired end locations.Item tracking systems in commercial settings may use barcode labels toidentify, track, and direct these items throughout the system. Barcodelabels, however, require an unobstructed and direct line of sightbetween the barcode reader and barcode label. The orientation, shape,and size of packages bearing barcode labels can complicate the abilityof the barcode reader to read the barcode label. In contrast, radiofrequency identification (“RFID”) tags do not require an unobstructedand direct line of sight between an antenna that transmits and receivesradio frequency (“RF”) signals and the RFID tag, and it is known toemploy RF readers in conveyor tracking systems to identify and trackitems moved by the conveyor bearing RFID tags.

Generally, in such an RFID system, a number of RF antennas are situatedalongside, above, and/or below the conveyor belt to read RFID tagslocated on the various sides of packages as the packages travel alongthe conveyor path. A photodetector or other sensing device detects thefront of a package, which triggers the system to initiate and store apackage record in the system memory. The sensor's position in theconveyor path is known, and the tracking system uses this information,in combination with output data from a tachometer that corresponds tothe conveyor's movement, to track the location of each package as ittravels along the conveyor path between the sensor and a predefinedpoint downstream from the sensor.

For each antenna in the system, an RF engine (separate engines may beused for the antennas, or the antennas may share a common engine)supplies a drive signal to the antenna, which radiates anelectromagnetic field in response to the signal. The antenna transmitsinterrogation signals capable of activating RFID tags affixed topackages that pass through the electromagnetic field and receivesbackscattered data signals from activated tags located within or passingthrough the radiated field. Depending on the rate at which the antennasystem sends and receives signals to and from the RFID tag, the RFtracking system may receive a signal from a given RFID tag multipletimes before the tag exits the electromagnetic fields radiated by thesystem's antennas. The tracking system may define a predetermined areaalong the conveyor within the area covered by the electromagnetic fieldradiated by the antenna, where, if the system receives a signal from anRFID tag when a package is within the predetermined area, the systemassigns the tag data from the signal to the package record correspondingto that package.

There can be uncertainty, however, in determining the correct package towhich an RFID tag corresponds relying solely on the package's positionin the area at the time signals are received from the tag. Since theradiated field lacks specific, defined boundaries, it can be possiblethat a given response may have been received from an RFID tag affixed toany of multiple packages within the predetermined area or to a packagelocated outside the predetermined area. Thus, it may be difficult toassign specific RFID tag data to a particular package when two or morepackages are simultaneously located within, or in close proximity to,the predetermined area at the time the signal was received. Systems mayassign an RFID tag to a given package when the system reads the tag moretimes when that package is within the predetermined area than whenpackages upstream are in the predetermined area.

SUMMARY OF THE INVENTION

The present invention recognizes and addresses the foregoingconsiderations, and others, of prior art construction and methods.

In one embodiment of the present invention, a conveyor system forprocessing items on which radio frequency identification tags aredisposed comprises a conveyor that conveys items through a path oftravel, each item having at least one respective radio frequencyidentification tag disposed thereon. A sensor is disposed proximate thepath of travel so that the sensor detects presence of items in the pathof travel. Circuitry in communication with the sensor and the conveyortracks a position of each item with respect to the path of travel. Anantenna is disposed proximate the path of travel so that the antennaradiates radio frequency signals into the path of travel, including to apredetermined position in the path of travel. The antenna comprises atleast one first element and at least one second element that radiate theradio frequency signals and that receive responses to the radiofrequency signals from radio frequency identification tags disposed onthe items being conveyed by the conveyor through the path of travel. Theat least one first element is disposed upstream from the at least onesecond element with respect to the path of travel. The circuitryreceives signals from the at least one first element and the at leastone second element corresponding to the responses and provides outputsignals in response to the responses. For respective responses, amagnitude of an output signal corresponds to a difference betweenmagnitude of a signal from one of the at least one first element and theat least one second element corresponding to the response and magnitudeof a signal from the other of the at least one first element and the atleast one second element corresponding to the response. The antenna isdisposed with respect to the path of travel so that the magnitude of theoutput signals is at a minimum when the radio frequency identificationtag from which the at least one first element and the at least onesecond element receive the responses is at the predetermined position.The circuitry is configured to monitor the output signals and toassociate information corresponding to a radio frequency identificationtag with an item based upon proximity of the item to the predeterminedposition when the magnitude of the output signals reach the minimum.

In another embodiment, a conveyor system for processing items on whichradio frequency identification tags are disposed comprises a conveyorthat conveys items through a path of travel, each item having at leastone respective radio frequency identification tag disposed thereon. Anantenna disposed with respect to the path of travel radiates radiofrequency signals into a first area through which the items pass. Theantenna comprises a substrate and a plurality of patch elements havingrespective generally planar surfaces and that are disposed on thesubstrate in respective positions that are sequential with respect to adirection transverse to the path of travel. The generally planarsurfaces of the patch elements are generally coplanar. The antennaincludes a feed network that applies respective signals to each patchelement that drive electric current at the patch elements to radiate theradio frequency signals. The respective signals applied by the feednetwork to at least two patch elements define a predetermined phaseshift of approximately 79 degrees with respect to each other that isfixed so that respective electric current patterns on the at least twopatch elements are out of phase with respect to each other. A radiofrequency transmitter drives the antenna to emit the radio frequencysignals into the first area.

In a still further embodiment, a conveyor system for processing items onwhich radio frequency identification tags are disposed comprises aconveyor that conveys items through a path of travel, each item havingat least one respective radio frequency identification tag disposedthereon. An antenna disposed with respect to the path of travel radiatesradio frequency signals into a first area through which the items pass.The antenna comprises a substrate and a plurality of patch elementshaving respective generally planar surfaces. The generally planarsurfaces of the patch elements are generally coplanar. The antennaincludes a feed network that applies respective signals to each patchelement that drive electric current at the patch elements to radiate theradio frequency signals. A radio frequency transmitter drives theantenna to emit the radio frequency signals into the first area. Thefeed network comprises a switch that selectively connects at least oneof the patch elements to the transmitter over a first feed line in afirst position of the switch and a second feed line in a second positionof the switch. The first feed line and the second feed line define arelative difference in length with respect to frequency of the signalsapplied to the patch elements so that a predetermined difference inphase is defined between the radio frequency signals radiated by the atleast one of the patch elements when the switch is in the first positionand the radio frequency signals radiated by the at least one of thepatch elements when the switch is in the second position.

The accompanying drawings, which are incorporated in and constitute apart of this specification, illustrate one or more embodiments of theinvention and, together with the description, serve to explain theprinciples of the invention.

BRIEF DESCRIPTION OF THE DRAWINGS

A full and enabling disclosure of the present invention, including thebest mode thereof to one of ordinary skill in the art, is set forth moreparticularly in the remainder of the specification, which makesreference to the accompanying figures, in which:

FIG. 1A is a schematic representation of a conveyor system in accordancewith an embodiment of the present invention;

FIG. 1B is a functional block diagram of a tracking system for use withthe conveyor system of FIG. 1A;

FIG. 2 is a schematic representation of a patch antenna in accordancewith an embodiment of the present invention;

FIGS. 3A, 3B, and 3C are graphic representations of a radiation patternproduced by the patch antenna depicted in FIG. 2;

FIGS. 4A and 4B are graphic representations of a radiation patternproduced by a variation of the patch antenna depicted in FIG. 2;

FIGS. 5A and 5B are schematic representations of patch antennas inaccordance with embodiments of the present invention;

FIG. 6A is a graphic representation of sum and difference signalscreated in response to signals received from an RFID tag in accordancewith an embodiment of the present invention;

FIG. 6B is an overlay of the graphic representation of FIG. 6A onto aportion of the schematic representation of the conveyor system shown inFIG. 1A;

FIG. 7 is a schematic representation of a patch antenna in accordancewith an embodiment of the present invention;

FIG. 8 is a schematic representation of a patch antenna in accordancewith an embodiment of the present invention;

FIG. 9 is a graphic representation of a radiation pattern produced bythe patch antenna of FIG. 8;

FIG. 10 is a schematic representation of a patch antenna in accordancewith an embodiment of the present invention;

FIG. 11 is a schematic representation of a patch antenna in accordancewith an embodiment of the present invention;

FIG. 12 is a schematic representation of the patch antenna of FIG. 11illustrating the operation of a switch contained therein;

FIG. 13 is a graphic representation of a radiation pattern produced bythe patch antenna of FIG. 12; and

FIGS. 14A, 14B, and 14C are flowcharts illustrating methods forassigning an RFID tag to a package in accordance with varyingembodiments of the present invention.

Repeat use of reference characters in the present specification anddrawings is intended to represent same or analogous features or elementsof the invention.

DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS

Reference will now be made in detail to presently preferred embodimentsof the invention, one or more examples of which are illustrated in theaccompanying drawings. Each example is provided by way of explanation ofthe invention, not limitation of the invention. In fact, it will beapparent to those skilled in the art that modifications and variationscan be made in the present invention without departing from the scope orspirit thereof. For instance, features illustrated or described as partof one embodiment may be used on another embodiment to yield a stillfurther embodiment. Thus, it is intended that the present inventioncovers such modifications and variations as come within the scope of theappended claims and their equivalents.

Referring to FIG. 1A, a conveyor system 10 may have a conveyor belt 14attached to a conveyor frame 12 that moves items (for example, packagesexemplified in the illustrated embodiment at 16, 18, and 20) along apath of travel in a direction denoted by arrow 22 from an upstream (withrespect to direction 22) location toward a downstream (with respect todirection 22) location. Conveyor system 10 may include a tachometer(“TAC”) 24 disposed beneath and in contact with moving conveyor belt 14and operatively connected to a computer 26. As TAC 24 rotates with themovement of belt 14, it outputs a signal to computer 26 comprising aseries of pulses that correspond to the conveyor belt's linear movementand speed. Computer 26 receives the pulses and increments a counter inresponse. In one embodiment, the counter resets to zero whenever thereoccurs a condition in which no packages are present between thephotodetector and the transmit point (discussed below), therebypreventing the counter from incrementing to a point at which the counterrolls over while packages are within the system. A photodetector 28,attached to conveyor frame 12 and connected to computer 26, produces abeam 30 transverse to the conveyor belt's direction of movement 22.

In general, the number of pulses output by TAC 24 corresponds to thelinear distance traveled by the belt 14, while the tachometer's pulsefrequency corresponds to the belt's speed. The number of tachometerpulses per unit of measurement defines the tachometer's resolution andits ability to precisely measure the distance that conveyor belt 14 hasmoved over a given period of time. TAC 24, and other devices thatprovide signals corresponding to the movement of conveyor belts and fromwhich speed and specific locations along the belt can be identified andused to track objects transported by the conveyor system, should be wellunderstood by those of ordinary skill in the art. TAC 24 may be replacedby a shaft encoder, for example, if measurements less accurate thanthose of a tachometer are acceptable.

As described in more detail below, information received from TAC 24 andphotodetector 28 allows computer 26 to identify the specific location ofitems, such as packages 16, 18, and 20, along conveyor system 10 as theyare transported by conveyor belt 14. Additionally, computer 26 stores avalue for each component along conveyor belt 14, such as for each of theantennas described below, representing the distance, as measured intachometer pulses, along the conveyor belt between beam 30 and thecomponent or a space, area, or line representative of the component. Inconjunction with an electromagnetic field radiated by a radio frequency(“RF”) antenna, and responses to that field from RF identification(“RFID”) tags, this information may be used to locate a given RFID tagon a given package traveling on the conveyor.

An antenna frame 32 may be disposed on conveyor frame 12 at apredetermined distance downstream from photodetector 28. As described inmore detail below, antenna frame 32 defines an RFID antenna tunnel 34through which packages 16, 18, and 20 travel for detection of RFID tagsdisposed on the packages. Very generally, the tunnel may be defined by abottom antenna 36, a top antenna 38, and a pair of side antennas 40 and42, each of which radiates an electromagnetic field extending from therespective antenna towards an area above belt 14 through which thepackages travel. The electromagnetic field radiated by the respectiveantenna may also be referred to as the antenna's radiation pattern.

Top antenna 38 is positioned on frame 32 at the top of RFID antennatunnel 34 so that the antenna is disposed directly above conveyor frame12. The top antenna spans transversely across the path of belt 14 suchthat a plane defined by the antenna's face is parallel to a planedefined by the belt. A communication line 44 operatively connects topantenna 38 to an antenna engine 46 that is operatively connected tocomputer 26 via another communication line 48.

Side antenna 40 is positioned on frame 32 on the left side of RFIDantenna tunnel 34 and is laterally offset from conveyor belt 14 suchthat a plane defined by the antenna's face is approximatelyperpendicular to a plane defined by conveyor belt 14 (assuming belt 14to be completely planar). Side antenna 40 is positioned at a height onthe left side of RFID antenna tunnel 34 such that a bottom surface ofantenna 40 is above the plane defined by conveyor belt 14. Acommunication line 50 operatively connects side antenna 40 to antennaengine 46.

Side antenna 42 is positioned on frame 32 on the right side of RFIDantenna tunnel 34 directly opposite side antenna 40 and laterally offsetfrom conveyor belt 14 such that a plane defined by the antenna's face isparallel to (and on the opposite side of the conveyor from) the planedefined by the face of side antenna 40. Side antenna 42 is otherwisepositioned at the same height on RFID antenna tunnel 34, and at the samedistance from the center line of conveyor belt 14, as side antenna 40. Acommunication line 52 operatively connects side antenna 42 to antennaengine 46.

Bottom antenna 36 is disposed in a horizontal plane beneath conveyorbelt 14 so that the antenna's radiation pattern extends upward above thebelt's surface. Bottom antenna 36 is positioned between side antennas 40and 42 and below top antenna 38. A communication line 54 operativelyconnects bottom antenna 36 to a separate antenna engine 56 that isoperatively connected to computer 26 via another communication line 58.

The construction and operation of bottom antenna 36 and related engine56 are described in more detail below with respect to FIGS. 2 through 4.The construction and operation of antennas 38, 40, and 42 are identicalto each other and are, therefore, described in more detail below withrespect to side antenna 40 and engine 46 only, with respect to FIGS. 5A,5B, 6A, and 6B. In the presently described embodiment, antennas 38, 40,and 42 are connected to a single engine (46) as described above, but itshould be understood from the explanation that follows that, in anotherembodiment, each antenna may be connected to a separate antenna engine,for example as described in commonly owned U.S. patent application60/773,634, entitled RFID CONVEYOR SYSTEM AND METHOD and filed Feb. 12,2006, U.S. patent application 60/666,938 entitled CONVEYOR SYSTEM ANDMETHOD and filed Mar. 29, 2005, and U.S. patent application Ser. No.11/388,145, entitled RFID CONVEYOR AND METHOD and filed Mar. 22, 2006,the entire disclosure of each is hereby incorporated by reference forall purposes as if set forth verbatim herein. In the illustratedembodiment, antennas 36, 38, 40, and 42 are antennas incorporating patchelements that transmit and receive radio frequency signals in the rangeof 902 MHz to 928 MHz, as explained in more detail below.

Particularly in an embodiment in which a respective one of four enginesdrives each respective antenna, the engine may be built into the antennahousing, so that communication lines 44, 50, 52, and 54 are internal tothe respective antenna. Furthermore, in this embodiment or in theembodiment of FIG. 1A, the communication lines between computer 26 andthe engines (lines 48 and 58 in FIG. 1A) may be Ethernet connections,and power may be supplied to the engines from the computer over theEthernet lines, as described in more detail below.

In operation and referring additionally to FIG. 1B, computer 26 mayexecute software controlling the tracking system, including a trackingthread 70 and engine read threads 72, 74, 76, and 78. Tracking thread 70handles communication with TAC 24, such that, as long as conveyor belt14 moves in direction 22, the TAC constantly sends corresponding pulsesignals to computer 26. Tracking thread 70 receives these signals andincrements a global tachometer variable 80 (“GTV”) with the tachometerpulse id. That is, GTV 80 is a running count of tachometer pulses from adefined start point.

Packages 16, 18, and 20 are placed on conveyor belt 14 at an upstreamlocation and moved by the belt through the path of travel in thedownstream direction denoted by arrow 22. A forward most portion, orfront edge, of package 20 eventually interrupts beam 30 transmitted byphotodetector 28, so that the photodetector (or other suitable sensor)detects presence of the package in the path of travel and transmits asignal corresponding to the interruption (and, therefore, to thepackage's presence in the path of travel) to tracking thread 70.Circuitry comprising computer 26 is in communication with thephotodetector to track the position of each package in the path oftravel. For instance, upon receipt of the signal, tracking thread 70creates a package structure 82 with an id unique to package 20 (uniqueat least with respect to the packages otherwise presently in thetracking system). Tracking thread 70 initializes a “start read” value 84to zero and stores the current value of GTV 80 in package structure 82.As conveyor belt 14 moves package 20 downstream (in direction 22), thetracking thread increments the package's start read value 84 with eachtachometer pulse. Thus, the value of start read 84 always represents thedistance, as measured in tachometer pulses, between photodetector 28 andthe front of package 20 and can be used to compare the package'sposition with respect to other events that may occur downstream fromphotodetector 28. Tracking thread 70 adds package structure 82 to apackage queue 86, which maintains a running list of all packagespresently in the tracking system. Upon the creation of package structure82, the tracking thread updates a queue flag 88, which indicates that atleast one package is within the tracking system.

Package 20 continues to interrupt beam 30 until its trailing edge movesbeyond the line of sight of photodetector 28. At this point, when beam30 is uninterrupted, tracking thread 70 initializes a “stop read” value90 to zero that represents the rear surface of package 20 thatinterrupted beam 30. Tracking thread 70 stores stop read value 90 inpackage structure 82 and increments the stop read value with eachtachometer pulse so that stop read value 90 contains a valuerepresentative of the distance between photodetector 28 and the rearsurface of package 20 as measured in tachometer pulses.

Likewise, package 18 is moved by conveyor belt 14 until the front of thepackage interrupts beam 30, at which point tracking thread createsanother package record (92) corresponding to package 18. The processthen continues with regard to package 18 in a manner similar to that asdescribed above with respect to package 20. It should be understood fromthe above description that computer 26 may also store the distance intachometer pulses between each package in package queue 86 at this time,depending on the desired objectives and requirements of the system.

Still referring to FIGS. 1A and 1B, antenna sequence thread 94 controlsengines 46 and 56 in transmitting RFID queries according to a sequencedefined by an antenna sequence generator 96. Antenna sequence generator96 defines the order in which antenna engines 46 and 56 are to activatethe antennas. In the present embodiment, the sequence is defined by alist of IDs associated with the respective antennas. For example, if IDs1, 2, 3, and 4 respectively refer to antennas 36, 38, 40, and 42, asequence of 1-2-3-4 causes antenna sequence thread 90 to instructengines 46 and 56 to activate the antennas in that order (i.e., 36, 38,40, 42). Because simultaneously operating any two antennas withinantenna tunnel 34 may cause overlap and interference between theantennas' radiation patterns due to the proximity of the antennas,antenna sequence generator 96 defaults to such a round-robin sequence inthe presently described embodiment. The sequence also allows engine 46to deactivate before the next antenna in the sequence is activated bythe engine. As a result, “RF splatter” caused by a change in impedanceis less likely to occur when the antenna engine 46 deactivates beforethe engine activates the next antenna in the sequence with the drivesignal.

It should be understood, however, that the present disclosureencompasses other sequences as desired. In another embodiment, forexample, bottom antenna 36 may be disposed upstream or downstream fromthe other antennas within antenna tunnel 34 such that theelectromagnetic field radiated by bottom antenna 36 does not overlap theelectromagnetic fields radiated by the other antennas in antenna tunnel34 to an extent that would cause interference in reception of responsesfrom RFID tags. As a result, bottom antenna 36 may constantly send andreceive RF signals without interference from the other antennas. In thisembodiment, the sequence generated by antenna sequence generator 96instructs antenna engine 56 to activate antenna 36 so that it constantlyattempts to send and receive RF signals to and from nearby RFID tags,provided there is a package in the path of travel as indicated by queueflag 88. The sequence generator simultaneously instructs antenna engine46 to control antennas 38, 40, and 42 so that they continue to attemptto send and receive RF signals to and from nearby RFID tags in around-robin manner.

Antenna sequence thread 94 constantly checks queue flag 88 such that, ifthe queue flag indicates that a package structure is in package queue86, the antenna sequence thread initializes antenna engines 46 and 56,including setting the read engines to operate at 57,600 baud. Antennasequence thread 94 then requests an antenna sequence from antennasequence generator 96 and instructs the RFID engines to drive theantennas according to the sequence. Since queue flag 88 is a binaryvalue, this means that if there is at least one package anywhere in thetracking system, RFID antenna tunnel 34 actively queries for RFID tags.The tunnel deactivates only when there are no packages in the queue,i.e., when there are no packages traveling along conveyor system 10between photodetector 28 and a predetermined point along conveyor belt14.

As set forth in greater detail in patent applications Ser. No.11/388,145 and 60/773,634 referenced above, antenna sequence generator96 creates a sequence defining the power level at which to drive eachantenna, the class of RFID tag that the respective antenna will attemptto read, the length of time that each antenna will send and attempt toreceive radio signals to and from an RFID tag, and the order by whichthe antennas will attempt to send and receive. Generally, antennasequence thread 94 instructs the engine connected to an antenna totransmit a read signal, sleep for 1 millisecond, and then attempt toread any responsive signals from nearby RFID tags. The same processcontinues with respect to the next antenna identified in the generatedsequence. As valid reads (as determined and reported by the antennaengines) are received, the information is reported to tracking thread70, which then stores the corresponding information, including theantenna id, the tag class, the tag id, and the TAC value from GTV 80when the read occurred for further analysis as set forth below.

As an antenna engine receives a read command, it drives itscorresponding antenna (or the antenna in the engine's group of antennasidentified in the command) to radiate query signals into the path oftravel 22 at a power designated by the command and for the tag typedesignated by the command and attempts to read from the antennaresponses received from RFID tags present within the antenna's radiationpattern. For instance, bottom antenna 36 may receive a response from anRFID tag in its radiation pattern during a read sequence. Antenna 36then passes a signal corresponding to the RFID tag response viacommunication line 54 to antenna engine 56, which transmits at least onecorresponding signal, along with an interrupt, to computer 26 via outputline 58 as described in detail below with respect to FIG. 2. Engine readthread 78 sees the interrupt and retrieves the data in the signal fromthe antenna engine. The resulting RFID information includes the RFIDdata returned from the RFID tag (this data will generally include thetag id—a number unique to the tag—referred to hereinafter as the RFIDtag id) and the receiving antenna id. Engine read thread 78 forwards theRFID information to tracking thread 70, which creates an RFID tag recordin memory corresponding to the unique tag id if the transmittedinformation is the first information received by the tracking thread forthe given tag. Tracking thread 70 creates a tag response record withinthe RFID tag record for each signal received corresponding to the uniquetag id and stores the RFID information in the tag response record.Tracking thread 70 attempts to assign the RFID tag to a packagestructure as described below with respect to FIG. 14A, 14B, or 14C. Thecurrent value of GTV 80 may also be assigned to the received signal uponthe signal's receipt as described in more detail below and stored withthe RFID information in the tag response record corresponding to thereceived response. This may be accomplished either by tracking thread 70or by the engine read thread corresponding to the antenna that receivedthe response.

In another embodiment, and still referring to FIGS. 1A and 1B, conveyorsystem 10 includes a second photodetector 94 attached to conveyor frame12. Second photodetector 94 is positioned to produce a beam 96 at apredetermined height across conveyor belt 14 transverse to the belt'sdirection of travel 22. Photodetector 94 continuously transmits a signalrepresentative of beam 96 to computer 26. The predetermined height atwhich second photodetector 94 produces beam 96 correlates to the minimumheight of a package at which it is desirable to use top antenna 38 tocommunicate with RFID tags near the top portion of the package.

In operation, packages that exhibit a height equal to or greater thanthe height at which beam 96 traverses the area above the conveyor willinterrupt the beam, while packages less than the predetermined heightwill not. Computer 26 receives and stores information within thepackage's corresponding package structure stored in package queue 86representative of whether the package interrupted beam 96. When thepackage nears RFID antenna tunnel 34, top antenna 38 is included in thedefault round robin sequence generated by antenna sequence generator 96if the package exhibits a height equal to or greater than thepredetermined height at which beam 96 traverses the area above conveyorbelt 14 (i.e., if the package interrupted beam 96). If the packageexhibits a height less than the predetermined height (i.e., if thepackage did not interrupt the beam), sequence generator 96 omits antenna36 from the sequence, while including antennas 36, 40, and 42. Use ofsecond photodetector 94 in combination with this process allows conveyorsystem 10 to perform a greater number of relevant reads by removing topantenna 38 from the antenna sequence for packages for which a sufficientportion of the package will not pass through the radiation pattern ofthe top antenna. In this embodiment, the radiation patterns emitted byantennas 36, 40, and 42 generally include an area through which the topportions of a package that exhibits a height less than the relativeheight of beam 94 will pass, thereby enabling conveyor system 10 to readRFID tags on the package's top portions.

In another embodiment, antennas 36, 38, 40, and 42 are separated andspaced along conveyor system 10 so that their respective radiationpatterns do not overlap to an extent that would cause interference amongthe different antennas in reception of responses from RFID tags. In thisembodiment, each antenna is connected to a separate antenna engine. Thisallows the antennas to constantly transmit and receive RF signalswithout interference potentially caused by the other antennas. Theantenna sequence generated by antenna sequence generator 96 instructsthe antenna engines to constantly cycle through the transmit and receiveprocess described above, so that the antennas transmit and receive RFIDsignals simultaneously with each other. This process provides eachantenna, and, thus, the overall system, with a greater number ofattempts to communicate with an RFID tag passing through the respectiveantenna's radiation pattern. Such a configuration, however, requiresgreater space along conveyor system 10 than the embodiment shown in FIG.1A. It should be understood that in an embodiment such as this, whereeach of the system's antennas is configured to constantly attempt toread RFID tags, antenna sequence 94 (and antenna sequence generator 96)may be removed.

As noted above with reference to FIG. 1A, conveyor system 10 includes abottom antenna 36 that radiates an electromagnetic field extending aboveconveyor belt 14 in response to a signal supplied by antenna engine 56.An example of such a bottom antenna is described in U.S. patentapplication Ser. No. 11/388,145 and 60/773,634, referenced above.

In another embodiment, and referring to FIG. 2, bottom antenna 36 mayinclude a single row of three patch elements 100 a, 100 b, and 100 cdisposed in a frame 102 on a dielectric substrate 104. As noted in moredetail below, antenna 36 may have more or fewer than three patchelements, depending on certain factors such as the width of conveyorbelt 14 and the desired size and shape of the electromagnetic fieldradiated by the bottom antenna. Patch elements 100 are connected tocommunication line 54 through feed traces 108 and 110, junctions 112,and feed lines 114. A coaxial connector 116 provides a connectionbetween the feed lines 114 of the printed circuit board and antennaengine 56 via RF communication line 54. As noted above, antenna engine56 is operatively connected to computer 26 via communication line 58.Patch elements 100 radiate an electromagnetic field based on the signalsupplied by antenna engine 56 and return any signals transmitted by RFIDtags and received by the patch elements to the engine.

In this embodiment, bottom antenna 36 is comprised of a low permittivitypolymer foam dielectric substrate and a copper ground plane bonded tothe substrate's underside. An exemplary substrate/ground plane materialis FOAMCLAD 100, available from Arlon Microwave Materials Division ofArlon, Inc., of Bear, Del. Other suitable materials, such as fiberglass,may be used, although one skilled in the art should recognize that achange in the substrate material can result in changes in the patchdimensions from those discussed below. Assuming the FOAMCLAD material ofthe presently described arrangement, however, each patch element 100 isstamped from approximately 0.0014 inch thick copper or otherhigh-conductivity metal to form a 5.15 inch sided square and is disposedin the substrate so that the top of the patch is flush with the topsurface of the substrate.

The respective feed traces 108 and 110, junctions 112, and feed lines114 define a feed network between and including connector 116 and thepatch elements 100. This feed network is a corporate network thatcombines the signal received from each patch element 100 and deliversthe combined signal to center connector 116. Each path includes feedtraces 108 and 110 attached mid-way along adjacent sides of patchelements 100. Feed traces 108 and 110 are attached at their oppositeends to adjacent respective top corners of junctions 112, which arecomprised of sides of a length approximately one-quarter the wavelengthof the signal carried by the feed network. Junctions 112 connect toground through a resistor at respective first bottom corners of thejunctions and connect to respective feed lines 114 at their oppositebottom corner.

Feed traces 108 and 110 generally have an impedance of approximately 130ohms, whereas the initial feed lines 114, extending from coaxialconnector 116, generally have an impedance of approximately 150 ohms.Accordingly, a one-quarter wave element may be disposed within feedlines 114 to match the impedance. The impedance of patch elements 100varies with frequency, and the elements define an impedance thatprovides an acceptable impedance match only over a relatively smallpercentage of the radiation bandwidth. Of course, the range of what isconsidered an acceptable impedance match may depend on the performancerequired of an antenna in a given system.

As should be understand in this art, several factors affect a patcharray's achievable bandwidth. Chief among these factors are dielectricthickness and dielectric losses between the patch elements and ground.Accordingly, these characteristics may be varied to achieve a desiredimpedance match and operative frequency range. In the presentlydescribed embodiments, bottom antenna 36 operates within a frequencyrange of 902 to 928 MHz, as dictated by the Federal CommunicationsCommission. The feed network and patch elements are constructed andarranged so that there is less than −15 dB return loss. It should beunderstood that the antenna construction and arrangement may otherwisevary. For example, the patch elements may define shapes other thansquares.

Assuming the center of the 902 MHz to 928 MHz operative bandwidth, or915 MHz, the antenna's center wavelength (in air) is approximately 13inches. As should be understood in this art, however, the permittivityof the substrate and cover material reduces the wavelength of the drivesignal in the antenna from the in-air wavelength, the two wavelengthsbeing related by a factor of the in-air wavelength divided by the squareroot of 2.3, and, in the illustrated embodiment, the antenna wavelengthis approximately 10.3 inches. The length of each side of square patchelement 100 is one-half the wavelength of the operating frequency, andthe length of each side of junction 112 is one-quarter the antennawavelength. Accordingly, the side of each patch element 100 isapproximately 5.15 inches, and the length of each side of junction 112is approximately 2.58 inches.

Referring additionally to FIG. 1A, patch elements 100 are aligned in arow extending transverse (the “X direction”) to path 22 of conveyor belt14 (FIG. 1A) so that center patch 100 b is disposed in the center of thebelt's path. Side patches 100 a and 100 c are aligned with center patch100 b in the transverse direction, and the distance from the outsidecorner of patch element 100 c to the outside corner of patch element 100a is approximately 26 inches, or approximately the width of conveyorbelt 14. The center-to-center spacing between adjacent patches isapproximately nine inches.

In operation, antenna engine 56 connected to bottom antenna 36 providesa drive signal to the antenna via communication line 54. The drivesignal is applied at coaxial connector 116 to feed lines 114, whichapply the signal to the bottom left corners of respective junctions 112.Junctions 112 provide the signal to respective patch elements 100 viafeed traces 108 and 110. In the present embodiment, feed traces 108 and110, junctions 112, and feed lines 114 respective to each patch element100 are identical in both resistance and length/size so that the signalsprovided to respective patch elements 100 from antenna engine 56 areidentical. As a result, bottom antenna 36 creates a radiation pattern118 exhibiting a centralized power level as illustrated in FIGS. 3A, 3B,and 3C, in which the X direction extends transverse to path 22 ofconveyor belt 14, the Y direction extends longitudinally to the belt'spath (i.e., the X-Y plane is the plane created by conveyor belt 14 asshown in FIG. 1A), and the Z direction extends vertically above thebelt.

Radiation pattern 118, as shown in FIGS. 3A, 3B, and 3C, is theradiation pattern's far field electric component. As should beunderstood in this art, the far field can be considered as the areaoutside a sphere of a radius equal to twice the square of the antennaarray's longest dimension (in this instance, 26 inches), divided by thein-air wavelength, where the patch array is considered to be a point.While there is a transition area between the near and far fields, theradiation pattern in the near field area is dominated by the electricfield component. Particularly when above or otherwise very close to apatch in the near field, an RFID tag is detected by the patch's nearfield component without interference from the other patches. Generally,it is desired that RFID tags respond to the near field pattern of thebottom antenna, but not the far field pattern, to thereby reduce thelikelihood of an undesired response from an RFID tag on a package otherthan the targeted package.

Referring again to FIGS. 3A, 3B, and 3C, radiation pattern 118 includesa main lobe exhibiting a relatively wide dimension in the Y directionalong the conveyor belt's center line. The size of the two side lobes isgenerally a function of the spacing between the patches and is minimizedwhen the center-to-center spacing between the patches is equal toone-half the drive signal's in-air wavelength. Given the preferreddimensions of patch elements 100 in the presently described embodiments,the nine inch center-to-center spacing was chosen to span the width ofconveyor belt 14, thereby resulting in the side lobes illustrated inFIGS. 3A, 3B, and 3C.

As shown in FIGS. 3A, 3B, and 3C, radiation pattern 118 extends from thepatch array upstream and downstream in the Y direction with respect tothe conveyor belt's path of travel 22 and above the belt in the Zdirection so that the front and back edges of the radiation patternextend at an angle in the Y-Z plane. Accordingly, RFID tags disposed onrelatively low packages carried by conveyor belt 14 may not be seen bythe far field radiation pattern until the package is relatively near tobottom antenna 36. Tags on taller packages, on the other hand, may beseen by the main lobe farther upstream and farther downstream due to theshape of the radiation pattern. Thus, depending on the spacing betweenthe packages, there may be an increased probability that the antennawill simultaneously receive responses from different RFID tags disposedon various packages that are simultaneously within the far fieldradiation pattern emitted by bottom antenna 36.

Referring again to FIG. 2, in another embodiment, feed line 114 b may beshortened by a specific length so that the signal received by patchelement 100 b from antenna engine 56 (and, thus, the signal transmittedby patch element 100 b) is shifted 79 degrees (“°”) in phase withrespect to the signals transmitted by patch elements 100 a and 100 c. Inother words, the length of feed line 114 b is reduced by an amount thatcorresponds to a 79° phase shift in the signal to patch element 100 bprovided by antenna engine 56. Consequently, bottom antenna 36 in thisembodiment produces a radiation pattern 120, as depicted in FIGS. 4A and4B.

Referring to FIGS. 4A and 4B, radiation pattern 120 generally exhibitstwo far field lobes that have a relatively wide dimension in the Xdirection (transverse to path 22 of travel of conveyor belt 14) and arelatively narrow dimension in the Y direction (parallel to path 22)along the centerline of path 22. As compared to radiation pattern 118(FIGS. 3A, 3B, and 3C), radiation pattern 120 is configured to read RFIDtags across the width of conveyor belt 14 (i.e., in the X direction)more effectively and to inhibit reading RFID tags either upstream ordownstream (i.e., in the Y direction) from bottom antenna 36. Thereduction of the radiation pattern's Y-axis dimension also helps tominimize cross-talk between bottom antenna 36 and antennas 38, 40, and42 where the bottom antenna is shifted from the other three antennas inthe Y direction. Additionally, the overall power in the far field isreduced due to the more even distribution across the width of the belt.As a result, the power of the electromagnetic field directed toward topantenna 38 is reduced.

The construction and operation of antennas 38, 40, and 42 are identicalwith regard to the number of patch elements and their connection withthe engine, and are, thus, described in detail below with reference toantenna 40 and engine 46 (FIG. 1A) only. Referring to FIG. 5A, antenna40 is comprised of two patch elements 122 disposed on a dielectricsubstrate on the opposite side of the substrate from a ground plane.Circuitry comprising engine 46 includes a transmitter 49 and tworeceivers 51 and 53. Transmitter 49 provides a drive signal to a feedline 124 a through a power amplifier 55, a first port 57 and a secondport 59 of an RF circulator 61, and a sum port 132 and an antenna port126 of a sum/difference device 47. Sum/difference device 47 receives thetransmitter signal at port 132, splits the signal and applies the split,in-phase signals as outputs at ports 126 and 128. Thus, the transmittersignal is also applied to a feed line 124 b. Feed lines 124 a and 124 bapply the transmitter signal to respective square connectors 130 a and130 b that, in turn, supply the signals to the respective patch elements122 a and 122 b. As described below, return signals from patch elements122 a and 122 b are summed (in phase) and output at port 132 (the sumsignal), whereas the two return signals are summed (with onephase-shifted by 180°) and output at port 134 (the difference signal).The summed return signals are applied to second port 59 of circulator 61and output from a third port 65 to sum receiver 51. The differencereturn signals are output from port 134 to difference receiver 53. Sumand difference receivers 51 and 53 are timed by a signal 69 fromtransmitter 49 and output received signals to computer 26 (FIG. 1A),which controls a synchronization signal 71 so that only one of thereceivers outputs to the computer at a time.

If an engine is used that has only a single receiver, a separate enginemay be used to perform the functions of receiver 53. The separate enginereceives the signal from port 134, is timed by transmitter 49 of theinitial engine, and communicates with computer 26 (FIG. 1A).

In an embodiment (referring to FIG. 5B), discussed in more detail below,in which the system monitors only the difference signal output from port134, an engine 46 comprises a single transmitter 49 and a singlereceiver 53. The summed return signals are applied on a line betweenpower amplifier 55 and port 132 but blocked by the amplifier. Thedifference return signals are output from port 134 to differencereceiver 53.

The centers of patch elements 122 a and 122 b are spaced apart aspecific distance that corresponds to approximately one-half thewavelength of the radio signal provided by engine 46 to feed lines 124.The spacing between elements 122 is a tradeoff between antenna patternand inter-element coupling, which can modify the antenna impedancematching and currents. Placing patch elements 122 closer to one anotherwill increase the coupling effects, as well as increase the difficultyin matching and phasing.

In operation, patch elements 122 radiate an electromagnetic field inresponse to the signal supplied by engine 46 via feed lines 124 andsquare connectors 130. RFID tags located within the radiated field areenergized and transmit a responsive signal. Depending on the distancebetween the RFID tag transmitting the signal and patch elements 122 aand 122 b, either or both patch elements receive the responsive signaland transmit it to engine 46 via the respective square connector 130 andfeed line 124 through sum/difference device 47. Any signal received bypatch element 122 a is transmitted to sum/difference device 47 throughport 126. Similarly, any signal received by patch element 122 b istransmitted to sum/difference device 47 through port 128. In theillustrated embodiments, device 47 is a sum/difference device thatoutputs signals at ports 132 and 134 that are created in response to thesignals received from patch elements 122 a and 122 b through ports 126and 128. The signal output by sum/difference device 47 at port 132 isthe sum of the signal received at port 126 from patch element 122 a andthe signal received at port 128 from patch element 122 b (referred toherein as the “sum signal”). Sum/difference device 47 shifts the phaseof the signal received at port 128 from patch element 122 b by 180°,combines it with the signal received at port 126 from patch element 122a, and outputs the combined signal at port 134 (referred to herein asthe “difference signal”). This process, which creates the differencesignal, may also be referred to as subtracting the signals received bypatch elements 122. An example of such a sum/difference device, whichshould be known in the art, is a hybrid coupler, model no. 30054,manufactured by ANAREN of East Syracuse, N.Y. It should be understood byone of ordinary skill in the art that any device capable of outputting asignal, along with a phase-shifted variation of that signal, may be usedas long as the device is able to shift the phase of the signalapproximately 180°. Sum/difference device 47 transmits the sum anddifference signals to engine 46 as described above, which receives thesignals and forwards corresponding signals to computer 26.Sum/difference device 47 affects the magnitude of the tag responsesignal in a manner as described below with regard to FIG. 6A, but itdoes not affect the data carried by the signal. A sum or differencesignal from device 47 conveys the same tag information as does aresponse received from bottom antenna 36, and computer 26 similarlystores the sum/difference signals as tag responses in data records.Computer 26 also stores the magnitude of the received signal from eachof the side and top antennas.

FIG. 6A, and still referring also to FIG. 5A, illustrates a graphicalcomparison of exemplary sum and difference signals produced bysum/difference device 47 as it receives signals transmitted by an RFIDtag passing through the antenna's radiation pattern. The two outsidecurves (labeled “difference”) illustrate the appearance of a differencesignal provided by sum/difference device 47 on port 134 if the antennapatch elements constantly receive a signal from an RFID tag on a packageas the package moves through the predetermined area, or detection zone.Likewise, the middle curve (labeled “sum”) illustrates the appearance ofa sum signal provided by sum/difference device 47 on port 132 if theantenna constantly receives a signal from the RFID tag on such apackage. Points along the graph, labeled a, b, c, d, e, f, g, h, i, andj, illustrate specific signals output by sum/difference device 47 onport 132 (the sum signal) and on port 134 (the difference signal) basedon the receipt of signals transmitted by an RFID tag at differentlocations as the tag passes through the electromagnetic field radiatedby the antenna.

FIG. 6B is an illustration of exemplary sum and difference signalsreceived by computer 26 from device 47 from ports 132 and 134,respectively, via engine 46 (FIG. 5A) arising from signals transmittedby an RFID tag on a package moved by conveyor belt 14 in the directiondenoted by arrow 22 and output to sum/difference device 47 through ports126 and 128 from patch elements 122 (FIG. 5A) of side antenna 40. Patchelements 122 (FIG. 5A) are aligned horizontally with respect to conveyorbelt 14, so that an axis 137 passing through the centers of the twopatches is parallel to path 22 of travel, as indicated in FIG. 6B, andso that a plane that includes the surfaces of the patch elements isapproximately perpendicular to the plane defined by conveyor belt 14(FIG. 1A). A line 138 that is perpendicular to axis 137 and parallel tothe plane of belt 14 passes through the midpoint between patches 122.Tracking thread 70 (FIG. 1B) can access the value stored by computer 26representing the distance in tachometer pulses between beam 30 and line138 as described above. Accordingly, using the data supplied by TAC 24(FIG. 1A) and the distance value of line 138, tracking thread 70 canidentify whether a package occupies an area that includes line 138 atany time as explained in more detail below. A plane that includes line138 and is perpendicular to the plane defined by conveyor belt 14represents all points that are equidistant from patch 122 a and patch122 b (referred to herein as “the midpoint plane”).

Referring to FIGS. 5A, 6A, and 6B, an RFID tag is equidistant from patchelements 122 a and 122 b when the tag intersects the midpoint plane.When a tag intersects the midpoint plane, both the phase and amplitudeof the signal received by patch element 122 a should be identical to thephase and amplitude of the signal received by patch element 122 b. Thecombination of these identical signals produces a sum signal exhibitingthe same phase but twice the amplitude as the individual signalsreceived by each patch element 122. Sum/difference device 47 outputsthis sum signal at port 132, as indicated by point d on the graph shownin FIG. 6A.

As described above, sum/difference device 47 shifts the phase of thesignal received by patch element 122 b by 180°, combines thisphase-shifted signal with the signal received by patch element 122 a,and outputs the combined signal at port 134. Because the frequencies ofthe signals received by patch elements 122 are identical, thephase-shifted signal is the inverse of the non-phase-shifted signal. Asa result, when the RFID tag is at line 138, the amplitudes of the twoout-of-phase signals negate one another when combined, thus producing anamplitude of zero (represented by point h). Thus, the difference signalderived from a signal transmitted by an RFID tag is at a minimum, and inideal circumstances a null or zero, when the tag is located anywherealong the midpoint plane.

As the RFID tag moves away from equidistant line 138 in eitherdirection, the signals received by patch elements 122 a and 122 b beginto vary due to the differing distances traveled by the respectivesignals from the RFID tag to the two patch elements. In one instance, asthe package bearing the RFID tag is moved downstream by conveyor belt14, the RFID tag moves toward patch element 122 b, away from patchelement 122 a, and away from equidistant line 138. As a result, thesignal emitted by the RFID tag travels a shorter distance to patchelement 122 b than it does to patch element 122 a. The amplitude of thesignal output by patch 122 b is greater than the amplitude of the signaloutput by patch 122 a, and the phase of the signal output by patch 122 bleads the phase of the signal output by patch 122 a. These differencescause the amplitude of the sum signal to decrease (as indicated by thecurve moving from point d toward and through point c). Similarly, as thepackage bearing the RFID tag is upstream from line 138 and moving indirection 22 toward line 138, the amplitude of the signal output bypatch 122 a is greater than the amplitude of the signal output by patch122 b, and the phase of the signal output by patch 122 a leads the phaseof the signal output by patch 122 b. These differences cause theamplitude of the sum signal to increase (as indicated by the curvemoving toward and through point g to point d).

With regard to the difference signal, when the package bearing the RFIDtag is offset upstream or downstream from midpoint 138, the signalsreceived by patch elements 122 are not identical in amplitude or phase.Thus, the 180° phase-shifted variation of the signal received by patchelement 122 b is not the inverse of the signal received by patch element122 a. As a result, the combination of these signals (i.e., thedifference signal) exhibits a positive amplitude, as represented by theportions of the difference curve including points f and e. The portionsof the difference curve on either side of line 138 are both positive,since the sum/difference device outputs the absolute value of thedifference.

Moving away from midpoint 138 upstream or downstream, the amplitude ofthe sum signal decreases, while the amplitude of the difference signalincreases. In either direction, the difference signal's amplitude peaksand then decreases toward zero.

As noted above, computer 26 assigns the current value of GTV 80 (FIG.1B) to each signal as it's received, in one embodiment. In such anembodiment, tracking thread 70 attempts to assign the relevant RFID tagto a package structure in the manner described below with respect toFIG. 14B or 14C. In another embodiment, if a package occupies an areathat includes line 138 when a signal is received, computer 26 assignsthe corresponding package structure id to the received signal and storesboth in the tag response record within the record corresponding to theRFID tag. As described above, each package record includes a start readvalue 84 (FIG. 1B) that corresponds to the distance (in TAC pulses) thefront of the package has traveled from photodetector 28 (FIG. 1A), and astop read value 90 (FIG. 1B) that corresponds to the distance (in TACpulses) the back of the package has traveled from the photodetector.Tracking thread 70 (FIG. 1B) also stores a value (in TAC pulses)corresponding to the distance between the photodetector and line 138along path of travel 22. In this embodiment, when computer 26 stores atag response, it determines if there are any package structures forwhich this stored distance is between the package structure's start readvalue 84 and stop read value 90 at the time the response is received. Ifso, there is a package in an area in the path of travel that includesline 138, and computer 26 stores the package structure id 82 (FIG. 1B)in the sub-record for the response. If no package structure meets thesecriteria, the response is stored in a sub-record without anidentification of a package. In such an embodiment, tracking thread 70attempts to assign the relevant RFID tag to a package structure in themanner described below with respect to FIG. 14A.

In the embodiments described below with regard to FIGS. 14A, 14B, and14C, and also with reference to FIGS. 1A and 5A, port 132 ofsum/difference device 47 is deactivated or is disconnected from engine46 so that no sum signal is transmitted to computer 26 (or computer 26is programmed to ignore the sum signal), and computer 26 analyzes onlythe difference signal transmitted by sum/difference device 47 on port134 via the engine to determine the relative position of an RFID tag.The receiver attached to the sum port may be removed so that there is noconnection to port 132. Sum/difference device 47 transmits a differencesignal on port 134 based on any signals received by patch elements 122from an RFID tag in a manner identical to that described above. As thepackage and its RFID tag move within the radiation pattern of theantenna, device 47 produces a difference signal, which increases to amaximum magnitude upstream of point f (FIG. 6A) as described above. Asthe RFID tag located on the package moves closer to midpoint 138, thedifference signal decreases until it reaches a minimum point or a null,and then, as the tag moves away from the midpoint, the differencesignal's magnitude increases. Device 47 outputs these signals tocomputer 26, which stores the signals for analysis as described below.

Referring now more specifically to the operation of these embodiments,with reference to FIG. 1A, conveyor belt 14 moves package 20 downstreamand eventually through RFID antenna tunnel 34. Antennas 36, 38, 40, and42 attempt to read any RFID tags located on package 20 as it passesthrough the radiation patterns of the respective antennas. Antennas 36,38, 40, and 42 transmit any signal received from any RFID tag to therespective antenna read engine connected to the antenna. As noted above,each of the two side antennas 38 and 40 and top antenna 42 isconstructed as described above with reference to FIG. 5A. In thepresently-described embodiment, antennas 38, 40, and 42 are connected torespective sum/difference devices (such as device 47 of FIG. 5A), eachof which outputs a difference signal to its engine based on the signalsreceived from RFID tags in the manner described above (antenna 36outputs signals received by the antenna to the computer via engine 56 asdescribed above). Computer 26 uses the signals received from the threesum/difference devices in an algorithm (e.g., as described below withrespect to FIG. 14A, 14B, or 14C) to correlate tag data to a package onwhich the tag is disposed. Computer 26 processes the stored signalsreceived from engine 56 according to the algorithm described in patentapplications Ser. No. 11/388,145 and 60/773,634 with respect to thebottom antenna, and the tracking algorithm for bottom antenna 36 istherefore not described in further detail herein.

In one embodiment, where bottom antenna 36 is located slightly upstreamalong conveyor belt 14 with respect to antennas 38, 40, and 42, computer26 only stores difference signals for a given RFID tag from devices 47associated with antennas 38, 40, and 42 if it has already received asignal from antenna 36 corresponding to the same RFID tag. Since eachtag response carries information unique to its tag, when computer 26receives a tag response, the computer can check the response againstpreviously-stored responses to determine if any stored responsescorrespond to the same tag. In this embodiment, computer 26 includesinformation in the data stored in each tag response received identifyingthe antenna and/or the antenna engine from which the tag response wasreceived. In this embodiment, if the computer receives a tag responsefrom any one of the side or top antennas before a response from thebottom antenna is stored, such responses are ignored and not stored. Anyresponse for the tag from bottom antenna 36 is stored, and responsesfrom the side and top antenna for the same tag will thereafter bestored. Because the bottom antenna typically reads tags on a package asthe package moves over the bottom antenna but generally not when thepackage is upstream from the bottom antenna, this tag storage criteriaincreases confidence that stored tag data corresponds to tags that haveentered the antenna tunnel area.

Once computer 26 begins storing tag responses from the side and topantennas, for a given tag, the computer collects and stores responsesignals from that tag from each of the three sum/difference antennas,and from bottom antenna 36, until the signals indicate that the tag haspassed through the detection zone. More specifically, after the tag hasreached the bottom antenna, computer 26 expects to receive a differencesignal from the side and top antennas, or a signal from the bottomantenna, at a certain regularity. Once the computer begins storing tagresponses from the side and top antennas for a given tag, the computerinitiates a timer upon receipt of each response for that tag regardlessfrom which antenna the response is received. If the next response isreceived before the timer expires, the timer is reset. If the timer'spredetermined time period expires before a subsequent tag response isreceived, then it is assumed that the tag has moved sufficiently beyondthe antenna tunnel that it is no longer desired to store responses fromthe tag, and any further responses received from the tag are ignored andnot stored. Accordingly, the detection area for that tag can beconsidered the length of the path of travel from the point at which thecomputer begins to store tag responses after the first read from thebottom antenna to the point at which the computer ceases to store tagdata due to the timer's expiration. When the computer stops storing tagresponses due to the timer's expiration, the computer processes theresponses for the tag in order to determine which package to assign thetag data, as described below with respect to FIGS. 14A, 14B, or 14C.

In summary, computer 26 begins storing tag responses as data recordsonce responses begin to be received for the given tag from the bottomantenna and stops storing tag responses when the timer expires afterreceipt of the last previous response for that tag without anyintervening reads for that tag. Each data record includes at least thetag id and, for the responses received from the top and side antennas,the magnitude of the difference signal received from the antenna'ssum/difference device. At this point, the RFID tag is not assigned withany package structure, and so computer 26 executes an algorithm, e.g.,as described below with regard to FIGS. 14A, 14B, or 14C, to assign thetag to a package structure. If, upon completion of such an algorithm,the tag is assigned to a particular package, computer 26 adds a datarecord to the package's package structure that includes the tag's id.

In the embodiments described below with respect to FIGS. 14B and 14C,GTV 80 (i.e., the TAC value) at the time the response is received isalso stored in the tag response record along with the other RFIDinformation from the tag response. In the embodiment described withrespect to FIG. 14A, however, tracking thread 70 stores the package idcorresponding to a package occupying an area along path of travel 22(FIG. 1A) that includes line 138 (FIG. 6B) when a tag response signal isreceived in the tag response record associated to the signal asdescribed above.

Another difference in the embodiment of FIG. 14A is the manner in whichthe tag reading procedure closes. As in the embodiments of FIGS. 14B and14C, computer 26 begins storing tag responses for a given tag when aresponse corresponding to the tag's unique id is received for the firsttime. Rather than closing tag response storage based on timerexpiration, however, computer 26 stops storing tag responses for thegiven tag when the start read value 84 (FIG. 1B) of a package structureassociated with a tag response record for the given tag reaches apredetermined value, thereby indicating that the associated package hasreached a predetermined point downstream from the antenna tunnel on pathof travel 22 (FIG. 1A). That is, when a package structure's start readvalue 84 reaches the predetermined value, it indicates that thecorresponding package has reached a point sufficiently downstream fromphotodetector 28 (FIG. 1A) (as measured in TAC pulses) that trackingthread 70 is able to process any RFID responses associated with thepackage structure. Any additional responses corresponding to the giventag received by any of the antennas are ignored. When the start readvalue 84 (FIG. 1B) of any such associated package structure reaches thisvalue, tracking thread 70 stops storing the tag responses and executesthe algorithm described below with respect to FIG. 14A to determine towhich package structure associated with the given tag the trackingthread should assign the tag. The distance downstream from the antennatunnel to the predetermined point may be selected as desired, but ispreferably sufficient so that a package reaching the point is adequatelyfar from or through the tunnel that it is no longer desired to store tagreads from that package. It should be understood that tag responses fora given RFID tag also may be processed as described below with respectto FIG. 14A upon the expiration of a timer as explained above.

FIG. 14A describes an algorithm executed by tracking thread 70 (FIG. 1B)in an embodiment in which the system relies only on the differencesignals. In this exemplary embodiment, tracking thread 70 associateswith each tag response data record the package structure id of anypackage occupying an area that includes line 138 when the tag responsewas received, as described above. Tracking thread 70 stops storing tagresponses when start read value 84 (FIG. 1B) of a package structure towhich the tracking thread has associated a tag response record for thegiven tag has incremented to a predetermined value, as described above,in this embodiment. Alternatively, tracking thread 70 stops storing tagresponses for the given tag upon the expiration of a timer as describedabove.

When any package (the “present” package) reaches the predetermineddownstream point, at step 500, tracking thread 70 (FIG. 2) identifiesall RFID tags having stored data records with which the present packagestructure is associated. Computer 26 (FIG. 1A) selects one of the RFIDtags identified at step 500 and, at step 502, identifies all upstreampackage structures associated with any data record for the same RFIDtag. At step 504, computer 26 identifies the first and last storedresponses for the RFID tag and assigns the labels “FIRST” and “LAST,”respectively, to these stored data records. Because the tag responsesare stored in the tag record corresponding to the tag's unique id asthey are received, the first tag response record is labeled FIRST andthe last tag response record created for the same RFID tag is labeledLAST. Alternatively, in an embodiment where computer 26 stores thecurrent value of GTV 80 with each tag response when the response isreceived, the tag response record associated with the lowest GTV islabeled FIRST and the response record associated with the highest GTV islabeled LAST. Computer 26 identifies the difference signal (i.e., aresponse from this tag for any package, from any of the side or topantennas) between the FIRST and LAST signal having the lowest magnitudeand assigns the label “NULL” to that response signal. If multipledifference signals exhibit the same lowest magnitude, which is lowerthan the magnitude of the two surrounding difference signals associatedwith the same RFID tag, computer 26 assigns the “NULL” label to eachsuch difference signal.

At step 506, computer 26 identifies any package structure having an idassociated to a response data record labeled NULL and assigns this RFIDtag's id to that package structure, with a confidence rating of 4. Thisindicates that the corresponding package occupied an area that includedline 138 when the signal, now labeled NULL, was received. At step 508,computer 26 identifies any package structure (other than a packagestructure identified at step 506) having an id associated to a signallabeled FIRST or LAST and assigns this RFID tag's id to that packagestructure, with a confidence rating of 2. This indicates that thecorresponding package occupied an area that included line 138 wheneither of the signals labeled FIRST or LAST was received. At step 510,for each package structure associated with a stored response for thistag, where computer 26 has not assigned a confidence rating to thepackage for the tag, the computer assigns a confidence rating of 3. Thisindicates that the corresponding package occupied an area that includedline 138 when computer 26 received at least one difference signalassociated with the RFID but did not occupy an area that included line138 when the computer received any of the signals labeled NULL, FIRST,or LAST. That is, the corresponding package occupied an area thatincluded line 138 between the time computer 26 received the first andlast difference signals associated with the RFID tag but did not occupysuch an area when the computer received the difference signal with thelowest magnitude associated with the RFID tag.

At step 512, computer 26 defines three spots within memory to storethree package structures to which the given RFID tag has been associatedas set forth above. The slots are defined such that the slots representthe order of priority that computer 26 uses to assign the RFID tag to aspecific package structure and, thus, the corresponding package, by themanner described below. In other words, computer 26 sets aside spots forthree package structures, to which computer 26 may assign the RFID tagafter the computer completes the process described below.

For each package structure identified at step 502, computer 26 repeatsthe following process. It should be understood that the identifiedpackage structures may be processed in any desired order. At step 514,computer 26 selects a package structure from those identified at step502. Once a package is selected, computer 26 selects at step 516 thefirst memory slot for analysis and then repeats the process describedbelow for each of the remaining slots. At step 518, computer 26determines if a package structure occupies the selected slot and, ifnot, computer 26 stores the current package structure in the slot, atstep 520. At step 522, computer 26 determines if there are any more ofthe package structures identified at 502 to be analyzed and, if so,process flow then loops back to step 514, where computer 26 selects thenext package structure to be analyzed from those identified at step 502.At step 524, computer 26 determines if there are any more of the RFIDtags identified at step 500 to be analyzed and, if so, process flow thenloops back to step 502 where computer 26 selects the next RFID tag to beanalyzed from those identified at step 500. If there are no more RFIDtags to be analyzed, process flow continues to process “B” as describedbelow.

If computer 26 determines at step 518 that the selected spot isoccupied, process flow continues to step 526, where computer 26 comparesthe confidence rating of the package structure stored in the selectedslot to the confidence rating of the current package for the tag. If theconfidence rating of the current package is greater than that of thepackage structure stored in the selected slot, computer 26 replaces thepackage structure in the selected slot with the current package, at step528. At step 530, computer 26 identifies the package structure replacedat step 528 and that no longer occupies the selected slot as the currentpackage. At step 532, computer 26 determines if there are any more slotswithin memory that need to be analyzed, and, if so, process flow loopsback to step 516 where the next slot is selected. If there are no morememory slots to be analyzed, process flow proceeds to step 522 andcontinues as described above.

If computer 26 determines that the confidence rating of the currentpackage is not greater than that of the package structure in theselected slot, computer 26 determines whether the confidence ratings areequal, at step 534. If not, process flow proceeds to step 532 andcontinues as described above. If the confidence ratings are equal,computer 26 determines the number of responses comparing differencesignals (received from antenna 38, 40, or 42) for the RFID tag that hasbeen associated with the current package structure and the number ofdifference signals that has been stored for the package structure storedin the selected slot and compares these numbers, at step 536. If moredifference signals are associated with the current package structure,process flow proceeds to step 528 and continues as described above.Otherwise, process flow continues to step 538, where computer 26determines whether the number of difference signals for this RFID tagassociated with the current package is equal to the number of differencesignals associated with the package structure located in the selectedslot. If the two numbers of responses are equal, process flow proceedsto step 532 and continues as described above. Otherwise, process flowproceeds to step 540, where computer 26 identifies the total number ofresponses from this RFID tag received from the bottom antenna or anyother antennas other than those that generate difference signals.Computer 26 compares the number of these signals associated with thecurrent package to the number of such signals associated with thepackage structure in the current slot. If the total number of suchsignals received from the specific RFID tag associated with the currentpackage are less than those associated with the package structure in thecurrent slot, process flow proceeds to step 532 and continues asdescribed above. Otherwise, process flow proceeds to step 528 andcontinues as described above. The process described with respect to FIG.14A then repeats for other RFID tags, if any, associated with thepresent package.

It should be understood that the above-described process may be altereddepending on certain factors, such as the weight applied to theconfidence ratings or applied to the number of stored responses from aspecific RFID tag received by an antenna that does not generatedifference signals in response to signals received from the tag. Forexample, computer 26 may value the number of responses associated with apackage from non-difference signal-generating antennas, such as bottomantenna 36, more than the value placed on the confidence ratingsestablished by the process described above. Accordingly, a packagestructure associated with a specific RFID tag may be placed in slot 1based on the number of signals associated to the package structurereceived from the tag by a non-difference signal-generating antenna. Ifthe number of signals associated to one package is equal to the numberof signals associated to another package, the system may assign thecorresponding RFID tag to one of the packages based on a confidencerating assigned from an analysis of the difference signals associatedwith each package as set forth above. It should be understood thatwhether a number of signals associated to one package is analogous to anumber of signals associated to another package may vary for eachconveyor system. For example, the difference between the two numbers ofsignals may have a greater significance for a low speed conveyor systemas compared to a high speed conveyor system.

In process “B,” computer 26 assigns the RFID tags associated with thepackage structure corresponding to the package that has reached thetransmit point (i.e., the predetermined point downstream from theantenna tunnel along path of travel 22). In the present embodiment, ifthe package structure occupies the highest slot described above withrespect to an RFID tag, that tag is assigned to the structure. If thepackage structure occupies slots corresponding to multiple RFID tags,the tag corresponding to the highest slot occupied by the packagestructure is assigned to the structure. If the slot occupied by thepackage structure for the multiple RFID tags is the same, the tag thatis associated with the package the greatest number of times (asindicated by the number of associations of tag response records to thestructure) is assigned to the package structure. If the packagestructure does not occupy any slot with respect to any RFID tag,computer 26 indicates the package as such by identifying the packagestructure as “no tag.” The operator of the conveyor system may removesuch packages and attempt to manually read any RFID tags locatedthereon.

Once computer 26 assigns a particular RFID tag to a package structureid, tracking thread 70 removes the record corresponding to the RFID tag,thereby removing any association to other package structures, so thatthe RFID tag is not included in any additional processing. In addition,computer 26 may transmit the package structure (including the assignedRFID tag information) to a host computer and removes the packagestructure from package queue 86 (FIG. 1B). In one embodiment, thisoccurs when the package reaches the transmit point or, alternatively, atthe point when the RFID tag is assigned to the package structure id.

FIG. 14B describes an algorithm executed by tracking thread 70 inanother embodiment in which the system relies only on the differencesignal from device 47 (FIG. 5A or 5B), so that the computer assigns RFIDtag data to a given package based on the package's proximity to line 138when the difference signal reaches a minimum. Tag responses are storedin the manner described above. When computer 26 determines it hasreceived all of the signals from a given RFID tag (i.e., when thepredetermined time period expires without any reads received for the tagfor the predetermined amount of time after having received reads for thetag), tracking thread 70 assigns the value of GTV 80 at the point whenthe time period expires to a variable GTVSTOP. As noted above, eachstored tag response has an associated GTV value corresponding to the TACvalue at the time the response was received. At step 402, trackingthread 70 identifies the smallest GTV assigned to data records for thisRFID tag (as identified by its tag id data in the records) and thehighest GTV, thereby identifying the “first” and “last” tag reads forthe tag, respectively.

At step 404, tracking thread 70 analyzes the difference signals (i.e.,the responses received from the side and top antennas) corresponding tothe RFID tag reads between the first and last reads identified at step402 to define a null. The “null value,” as defined by the system in thepresently described embodiment, is the GTV of the difference signal forthe selected tag that exhibits the smallest magnitude (or a period whenno difference signal is received) between two difference signalsexhibiting greater magnitudes than the bounded signal. If no suchscenario exists for a given RFID tag, or if more than one such scenarioexists, tracking thread 70 averages the GTV for the first tag read withthe last tag read and defines the result as the null value in oneembodiment.

At step 406, tracking thread 70 determines the GTV at the null value anddetermines the difference between the null value GTV and GTVSTOP,assigning the result to a variable “Delay1.” At step 408, a variable“Delay2” is the time (in TAC pulses) between the first read for this tagand GTVSTOP. At 410, a variable “Delay3” is the time (in TAC pulses)between the last read for this tag and GTVSTOP.

At step 412, tracking thread 70 checks queue flag 88 (FIG. 1B) todetermine whether any packages are in the package queue, i.e., whetherany packages are on the conveyor in the area that could include theantenna tunnel. If not, then the tag data is discarded at step 414, andthe routine ends. If there is at least one package in the package queue,tracking thread 70 selects the package structure in the package queuehaving the lowest GTV record (i.e., the oldest, or most downstream,package in the queue). Tracking thread 70 then defines at step 418 avariable FINALSTART as the difference between the package's start readvalue 84 (FIG. 1B) and Delay1, and defines at step 420 a variableFINALSTOP as the difference between the package's stop read value 90(FIG. 1B) and Delay1. Since start read value 84 (FIG. 1B) and stop readvalue 90 (FIG. 1B) increment at each TAC pulse, and since the algorithmillustrated in FIG. 14B executes at the expiration of the predeterminedtime after the last tag read for the subject tag, steps 418 and 420determine the package's start read value and stop read value at the timethe null occurred for the subject tag. Then, at step 422, trackingthread 70 determines if the null value occurred when the package was ata point in path 22 such that line 138 (FIGS. 6A and 6B) was between thefront and back edges of the package. Since start read value 84 (FIG. 1B)is an incremental time or distance (in TAC pulses) from the time orposition at which the front of the package was located at sensor 28(FIG. 1A), FINALSTART represents the position of the package's leadingedge from sensor 28 when the null occurs for the given tag. Similarly,FINALSTOP represents the position of the package's trailing edge fromsensor 28 when the null occurs for the given tag. As noted above, thetag is located at line 138 when the null occurs. The distance betweensensor 28 and line 138 is known, and is stored by the processor as avariable DELTA. Thus, if DELTA is between FINALSTART and FINALSTOP, thepackage was at line 138 in the path of travel when the null occurred,and there is a likelihood that the tag was on the package. Thus, at step422, if FINALSTOP≦DELTA≦FINALSTART, then tracking thread 70 associatesthe RFID tag to this package at step 424 by storing the tag data fromthe received signal within the package structure corresponding to thispackage within package queue 86, along with a confidence rating of 4. Aconfidence rating indicates the degree of certainty that the trackingsystem has associated the RFID tag with the correct package based on thepackage's location relative to line 138 at the time when the signalstransmitted by the RFID tag were received by the antenna.

At step 426, the tracking thread then checks whether this package wasthe last package in package queue 86. If so, the procedure ends. If not,tracking thread proceeds to the package record with the next highest GTVat step 428, and repeats the procedure beginning at step 418.

If the test at step 422 fails, then the subject package was not on line138 when the tag null occurred. Tracking thread 70 then determines atstep 434 if the null value occurred when the package was at a point inpath 22 such that the package's rearmost edge was beyond the point inthe path of travel at which the first tag read occurred and thepackage's forward most edge was before the point in the path of travelat which the last tag read occurred. Put another way, considering thatthe series of reads for the tag occurred at specific positions in thepath of travel, tracking thread 70 determines at step 434 if the packagewas entirely within this region during the period when the nulloccurred. Given that the null occurred at a position (in TAC pulses)from the sensor 28 equal to DELTA, that Delay1 is the distance (in TACpulses) from GTVSTOP to line 138, and that Delay2 is the distance (inTAC pulses) from GTVSTOP to the point at which the first tag readoccurred, the distance from sensor 28 to the point at which the firsttag read occurred is DELTA−(Delay2−Delay1). Given that Delay3 is thedistance (in TAC pulses) from GTVSTOP to the point at which the last tagread occurred, the distance from sensor 28 to the point at which thelast tag read occurred is DELTA+(Delay1−Delay3). Thus, ifFINALSTART≦DELTA+(Delay1−Delay3), the front end of the package waswithin this region when the null occurred, and ifFINALSTOP≧DELTA−(Delay2−Delay1), the back end of the package was withinthis region when the null occurred. Tracking thread 70 executes bothtests for the package at step 434. If the package passes both, thepackage was entirely within this region when the null occurred, althoughnot at line 138, and there is a likelihood, although lesser than thelikelihood if the null occurred when the package was on line 138, thatthe tag was on the package. Thus, if the test is passed at step 434,tracking thread 70 associates the RFID tag to this package at step 436,along with a confidence rating of 3. Tracking thread 70 then returns tostep 426 and repeats the process.

If either of the two tests fail at step 434, then tracking thread 70determines at step 438 if the null value occurred when the package wasat a point in path 22 such that any part of the package was beyond thepoint in the path of travel at which the first tag read occurred andwithin the point in the path of travel at which the last tag readoccurred. Put another way, tracking thread 70 determines at step 438 ifthe package was at least partly within this region during the periodwhen the null occurred. Thus, if FINALSTART≧DELTA−(Delay2−Delay1), andif FINALSTOP≦DELTA+(Delay1−Delay3), at least a part of the package waswithin this region when the null occurred. The tracking thread executesboth tests for the package at step 438. If the package passes both,there is a lesser likelihood that the tag was on the package. Thus, ifthe test is passed at step 438, tracking thread 70 associates the RFIDtag to this package at step 440, along with a confidence rating of 2.Tracking thread 70 then returns to step 426 and repeats the process.

If either of the two tests fail at step 438, then tracking thread 70determines at step 442 if the null value occurred when the package wasat a point in path 22 such that any part of the package was beyond thepoint in the path of travel within a predetermined distance in front ofthe point at which the first tag read occurred and within apredetermined distance beyond the point in the path of travel at whichthe last tag read occurred. Put another way, tracking thread 70determines at step 442 if the package was at least partly within thisregion during the period when the null occurred. Thus, ifFINALSTART≧DELTA−(Delay2−Delay1)−FRONTOFFSET, and ifFINALSTOP≦DELTA+(Delay1−Delay3)+BACKOFFSET, at least a part of thepackage was within this region when the null occurred. The trackingthread executes both tests for the package at step 442. If the packagepasses both, there is a lesser likelihood that the tag was on thepackage. Thus, if the test is passed at step 442, tracking thread 70associates the RFID tag to this package at step 444, along with aconfidence rating of 1. Tracking thread 70 then returns to step 426 andrepeats the process. If both tests fail at step 442, the RFID tag datais not associated with the package structure, and the process flowcontinues to step 426. If the process passes through all packagestructures in the package queue without assigning the tag data to apackage, the tag data is discarded.

It should be understood that the FRONTOFFSET and BACKOFFSET values mayvary depending on certain factors of the conveyor system, such asconveyor speed, spacing between packages traveling on the conveyorsystem, and spacing between the antennas along the conveyor system.

When tracking thread 70 determines that start read value 84 (FIG. 1B)for any given package structure increments to a value equal to a storedvalue corresponding to the distance between sensor 28 and a transmitpoint 87 (FIG. 1A) (i.e., the package corresponding to the packagestructure has reached the transmit point), the tracking thread comparesthe confidence rating for each RFID tag stored in that package structurewith the confidence rating for the same tag stored in any subsequent(i.e., upstream) package structure in the package queue. If theconfidence rating for the tag in the present package structure is equalto or higher than the confidence rating for the same tag in all theupstream package structures in which the same tag occurs, the tag datais retained in the present package structure and removed from theupstream package structures. If the confidence rating for the tag in thepresent package structure is lower than the confidence rating for thesame tag in any upstream package structure, the tag data is removed fromthe present package structure. In one embodiment, the tracking threadthen checks all remaining tag data in the present package structure. Ifthere is tag data for multiple different RFID tag id's, the trackingthread retains the tag data having the highest confidence rating andremoves tag data corresponding to any lower confidence rating. Ifmultiple tags have the same, highest confidence rating, the trackingthread retains those multiple tags. In another embodiment, the trackingthread does not attempt to eliminate multiple tags on the presentpackage structure. After confirming RFID tags on the present packagestructure, the processor transmits the package structure data to a hostprocessor (not shown) that controls other conveyor systems in thefacility, and the package structure is removed from the package queue.

FIG. 14C describes an algorithm applicable to yet another embodiment inwhich the system relies only on the difference signal. After computer 26(FIG. 1A) determines it has received all of the signals from a givenRFID tag, the computer subtracts the GTV associated with each storedsignal corresponding to that tag from the current value of GTV 80 (FIG.1B), and adds the value associated with the distance between line 138and photodetector 28, at step 300. The resulting value (referred to as“the normalized GTV” for each signal) is the location, at a given timealong conveyor belt 14, of the receipt of the signal relative to otherevents that occur along the conveyor, such as the physical location ofpackages or the receipt of other signals. As a result, tracking thread70 is able to compare the receipt of each signal to the physicallocation of the packages. The determination that system 10 has receivedall relevant signals from a given RFID tag may be based on theexpiration of a timer, as explained above, in one embodiment.

At step 302, tracking thread 70 defines the value of the smallestnormalized GTV as the “first value” and the value of the largestnormalized GTV as the “last value.” Tracking thread 70 analyzes thedifference signals corresponding to the RFID tag to define a null. The“null value,” as defined by the system in the presently-describedembodiment, is the normalized GTV of the difference signal exhibitingthe smallest magnitude (or a period when no difference signal isreceived) between two difference signals exhibiting greater magnitudesthan the bounded signal. If no such scenario exists for a given RFIDtag, or if more than one such scenario exists, tracking thread 70averages the “first value” and “last value” and defines the result asthe “null value.”

At step 304, tracking thread 70 identifies any package structure withinpackage queue 86 (FIG. 1B) where the null value is both greater than orequal to the stop read value 90 (FIG. 1B) and less than or equal to thestart read value 84 (FIG. 1B) of the package structure. If so, thisindicates that the RFID tag associated with the signal corresponding tothe null value was received at the same time a portion of the packageidentified at step 302 occupied an area of conveyor belt 14 thatincluded line 138 (FIG. 6B). At step 306, tracking thread 70 associatesthe RFID tag to this package by storing the tag data from the receivedsignal within the package structure corresponding to the package withinpackage queue 86, along with a confidence rating of 4. A confidencerating indicates the degree of certainty that tracking system 70 hasassociated the RFID tag to the correct package based on the location ofthe package relative to line 138 at the time when the signalstransmitted by the RFID tag were received by the antenna.

At step 308, tracking thread 70 identifies any package structures withinpackage queue 86 (FIG. 1B) where the null value is greater than thestart read value 84 (FIG. 1B) of the package structure. At step 310,tracking thread 70 identifies any package structures from the structuresidentified at step 308 where the stop read value 90 (FIG. 1B) is greaterthan or equal to the first value. If so, this indicates that the packageassociated with any such package structure was upstream of line 138 whenthe null occurred but that the entirety of the package was sufficientlywithin an area tracking thread 70 associates with the electromagneticfield radiated by the receiving antenna so that an RFID tag on thepackage could have responded to a query signal from the antenna. At step312, the RFID tag is associated with any package structures identifiedat step 310, with a confidence rating of 3.

If the stop read value 90 of any package structure identified at step308 is not greater than or equal to the first value, tracking thread 70identifies any package structure of those identified at step 308 wherethe start read value 84 of the package is greater than or equal to thefirst value at step 314. This indicates that the package associated withany such package structure was upstream of line 138 but less than theentirety of the package was within the area associated with theelectromagnetic field radiated by the receiving antenna so that an RFIDtag on a portion of the package could have responded to a query signalfrom the antenna. Thus, the RFID tag is associated to such a packagestructure and assigned a confidence rating of 2 at step 316.

At step 318, tracking thread 70 identifies any package structures ofthose identified at step 308 where the start read value 84 and stop readvalue 90 are both less than the first value and the difference betweenthe start read value 84 and the first value is less than or equal to apredefined offset value. This indicates the package(s) associated withany package structure identified at step 314 was upstream of line 138,and that the entirety of the package was entirely outside the areaassociated with the electromagnetic field radiated by the receivingantenna but within an acceptable range of the field when the signal wasreceived. The predefined distance (or offset) may be defined by thesystem administrator depending on the characteristics and desiredoperation of the conveyor system. At step 320, the RFID tag isassociated with any package structure identified at step 318 andassigned a confidence rating of 1. If no package structure is identifiedat step 318 the RFID tag is not associated to any package structure thatwas identified at step 308, and process flow continues to step 322.

At step 320, tracking thread 70 identifies any package structure withinpackage queue 86 (FIG. 1B) where the stop value 90 (FIG. 1B) is greaterthan the null value. If so, tracking thread 70 determines at step 324whether the start read value 84 (FIG. 1B) of any package structureidentified at step 322 is less than or equal to the last value. If so,this indicates that the package associated with any such packagestructure identified at step 324 was downstream of line 138 but that theentirety of the package was sufficiently within the area associated withthe electromagnetic field radiated by the receiving antenna so that anRFID tag on the package could have responded to a query signal from theantenna. The RFID tag is then associated with any package structureidentified at step 324 and assigned a confidence rating of 3 at step326.

At step 328, tracking thread 70 identifies any package structure of thestructures identified at step 322 where the last value is less than thestart value 86 and greater than or equal to the stop value 90 of thepackage. This indicates that the package associated with any suchpackage structure was downstream of line 138 but less than the entiretyof the package was within an area associated with the electromagneticfield radiated by the receiving antenna so that an RFID tag on a portionof the package could have responded to a query signal from the antenna.Thus, the RFID tag is associated to such a package structure andassigned a confidence rating of 2 at step 330.

At step 332, tracking thread 70 identifies any package structures ofthose identified at step 322 where the stop read value 90 and the startread value 84 are both greater than the last value are and thedifference between the stop read value and the first value is less thanor equal to a predefined offset value. If so, this indicates thepackage(s) associated with any package structure identified at step 332was downstream of line 138, and that the entirety of the package wasoutside the area associated with the electromagnetic field radiated bythe receiving antenna but within an acceptable range of the field whenthe signal was received. The RFID tag is associated with any suchpackage and assigned a confidence rating of 1 at step 334. It should beunderstood that the offset value described above may vary depending oncertain factors of the conveyor system, such as conveyor speed, spacingbetween packages traveling on the conveyor system, and spacing betweenthe antennas along the conveyor system. Process flow then terminates atstep 336.

In another embodiment, antennas 38, 40, and 42 are patch antennascomprised of six patch elements. FIG. 7 illustrates such an antenna 150comprised of three patch elements 152 disposed opposite three identicalpatch elements 154 on a dielectric substrate 156 such that elements 152are aligned symmetrically to elements 154 and opposite each other acrossa center dividing line 151. Patch elements 152 are connected to asum/difference device 47 via a feed network 158 and a communication line160 at a port 126, while patch elements 154 are connected to device 47via a feed network 162 and a communication line 164 at a port 128.Sum/difference device 47 includes two output ports: a sum port 132 and adifference port 134. Antenna 150 may replace, and therefore have asimilar orientation of, side antennas 40 and 42 (FIG. 1A) such that aline defined by the intersection of a plane defined by patch elements152 and 154 and a plane defined by conveyor belt 14 is parallel todirection of travel 22. Antenna 150 is oriented so that patch elements152 a, 152 b, and 152 c are aligned vertically with respect to eachother, and patch elements 154 a, 154 b, and 154 c are aligned verticallywith respect to each other, assuming the conveyor belt defines ahorizontal plane. Line 151 is vertical and perpendicular to thedirection of travel 22 (FIG. 1A). Thus, patch elements 152 lead (i.e.,are downstream from) patch elements 154 in the direction of path oftravel 22. A plane separating patch elements 152 and patch elements 154and that includes separator line 151 is perpendicular to direction oftravel 22 of the conveyor belt. The radiation pattern emitted by antenna150 is symmetric about this plane similar to the description of line 138described above with respect to FIG. 5A. Antenna 150 may replace and beoriented similar to top antenna 38 such that a plane defined by patchelements 152 and 154 is parallel to a plane defined by conveyor belt 14.In this configuration, patch elements 152 a, 152 b, and 152 c arealigned traverse to direction of travel 22, as are patch elements 154 a,154 b, and 154 c. Patch elements 152 are opposite patch elements 154with reference to direction of travel 22, such that one row of patchelements is upstream from the other row of patch elements.

The construction and operation of sum/difference device 47 is identicalto that of the sum/difference device described above with reference toFIGS. 5A, 6A, and 6B such that the device supplies a signal to patchelements 152 and 154 through respective ports 126 and 128, feed lines160 and 164, and feed networks 158 and 162. Antenna 150 radiates anelectromagnetic field in response to the signal supplied bysum/difference device 47 to patch elements 152 and 154. RFID tagslocated within or passing through the radiated field are energized andproduce a responsive signal. As described above, some or all of patchelements 152 and 154 may receive a number of responses from the RFID tagdepending on the distance between the patch element and the tag. Signalsreceived by patch elements 152 are transmitted via feed network 158 andcommunication line 160 to port 126 of sum/difference device 47, whilesignals received by patch elements 154 are transmitted via feed network162 and communication line 164 to device port 128.

Sum/difference device 47 produces sum signals on port 132 and differencesignals on port 134 from the signals received on ports 128 and 130 inthe same manner as described in detail above. Ports 132 and 134 areoperatively connected to computer 26 (FIG. 1A) via engine 46 such thatthe computer is able to receive and analyze the signals produced bydevice 47 in the same manner to that described above with respect toFIGS. 5A, 6A, and 6B. In another embodiment where signals are analyzedas discussed with respect to FIGS. 14A, 14B, and 14C, for example, onlyport 134 is operatively connected to computer 26 such that the computeronly receives and analyzes the difference signals produced by device 47in a manner consistent with the above description.

It should be understood that the radiation pattern transmitted byantenna 150 extends further in the direction of the two additional pairsof patches in comparison to the radiation pattern transmitted by antenna40 (FIGS. 5A and 5B). For example, the radiation pattern transmitted byantenna 150 extends further in the Z direction when used as a sideantenna (and in the X direction when used as the top antenna) incomparison to the radiation pattern transmitted by antenna 40 (FIGS. 5Aand 5B). Such a radiation pattern allows antenna 150 to receiveresponses from tags located closer to the top surface of a package (whenused as a side antenna) or located nearer to portions of the packageadjacent to the sides of the conveyor (when used as the top antenna) incomparison to the radiation pattern emitted by antenna 40 (FIGS. 5A and5B).

FIG. 8 illustrates a bottom read antenna 170 comprised of two parallelcolumns 172 and 174 each having three patch elements 176 and 178,respectively. Each adjacent pair of patch elements 176 and 178 isconnected to a hybrid network 180 located between the pair of patchelements. Hybrid networks 180 are identical to each other inconfiguration and construction and are defined by four sides 182, 184,186, and 188. Feed lines 190 connect hybrid networks 180 to an entrypoint 192 and are also identical to each other in resistance, length,and construction. An antenna engine 194 is operatively connected toentry point 192 via a communication line 196. Referring to FIGS. 1A and8, antenna 170 may replace bottom antenna 36 so that antenna 170 islocated beneath and parallel to conveyor belt 14. In this configuration,patch elements 176 are opposite patch elements 178 with respect todirection of travel 22. That is, line 171 is transverse to direction oftravel 22.

In operation, antenna engine 194 supplies a signal via communicationline 196 to feed lines 190, which supply the signal to hybrid networks180. Because feed lines 190 are identical, the signals supplied tohybrid networks 180 are also identical. The lengths of sides 182, 184,186, and 188 are also identical, and each corresponds to a quarterwavelength of the signal applied to hybrid network 180. The signalstravel along sides 186 and 188 before being applied to patch elements176. The signals travel along sides 184 before being applied to opposingpatch elements 178. As a result, the signals applied to patch elements176 are shifted in phase by 90° with respect to the signals applied topatch elements 178. Additionally, each feed line that connects to a sideof a patch element 176 does so at a side of the patch offset 90°(considered with respect to an axis through the center of the patch andextending into and out of the page of FIG. 8) with respect to the sideof each patch element 178 to which the feed lines attach. The clippedcorners of patch elements 178 are also offset 90° from the positions ofthe clipped corners of the patch elements 178, such that the individualpatch elements 176 may be considered rotated by 90° with respect to theindividual patch elements 178. Due to the orientation of the clippedcorners on each patch with respect to the connection point of thepatch's feed line to the patch, and therefore the rotational directionof the electric current on the patches, this causes the rotationalelectric current pattern and the radiation patterns emitted by patchelements 176 to exhibit another 90° phase-shift and, thus, a combined180° phase-shift as compared to the current patterns of and radiationpatterns emitted by patch elements 178. As a result, bottom antenna 170produces a radiation pattern similar to pattern 198 as exemplified inFIG. 9.

Referring to FIGS. 1A and 9, radiation pattern 198 exhibits tworelatively large lobes, each extending slightly away from the center ofthe pattern. When bottom antenna 170 (FIG. 8) is placed beneath conveyorbelt 14, these lobes extend in the upstream and downstream direction(the Y direction), respectively, and occupy a relatively large areadirectly above the antenna. As a result, bottom antenna 170 is able tosend and receive radio signals to and from a greater area through whichbelt 14 transports packages. This orientation of the radiation patternemitted by bottom antenna 170 facilitates sending and receiving radiosignals to and from RFID tags located on the front and rear surfaces ofpackages conveyed by the belt. This may be problematic when the speed ofconveyor belt 14 or the spacing between adjacent packages on the beltare such that multiple RFID tags may occupy the area covered byradiation pattern 198 at approximately the same time. As such, bottomantenna 170 may simultaneously receive responses from multiple RFID tagslocated on adjacent packages, thereby complicating the ability ofcomputer 26 and tracking thread 70 (FIG. 1B) to assign an RFID tag tothe correct package.

Use of bottom antenna 170 may be preferable, however, when there is asufficient distance between adjacent packages so as to reduce thelikelihood that the radiation pattern emitted by the antenna will sendand receive signals from RFID tags located on packages outside thedesired area. That is, due to the size of the radiation pattern and itsability to facilitate sending and receiving signals to and from RFIDtags located on the front and rear surfaces of the packages, use ofantenna 170 may be preferable when there is a sufficient gap betweenadjacent packages.

FIG. 10 illustrates a bottom antenna 200 in accordance with anotherembodiment of the present invention. Bottom antenna 200 is comprised ofa three-patch element antenna 202 located opposite another three-patchelement antenna 204 with respect to a line 203. Antenna 202 and antenna204 comprise respective three patch elements 206 and 208, which areconnected to respective feed networks 210 and 212. Feed lines 214 and216 connect respective feed networks 210 and 212 to a power splitter218, which is operatively connected to an antenna engine 220. Eachcomponent of antenna 202 and the corresponding component of antenna 204are identical in construction, resistance, conductivity, and size. Inthe presently-described embodiment, antenna 200 is located beneath andparallel to conveyor belt 14 in an orientation such that patch elements206 are opposite patch elements 208 with respect to direction of travel22, and line 203 is transverse to direction 22.

In operation, antenna engine 220 supplies a signal to power splitter218, which transmits the signal evenly to feed lines 214 and 216.Because feed lines 214 and 216 are identical, the signals supplied tofeed networks 210 and 212 by the respective feed lines are identical.Although feed networks 210 and 212 are also identical, feed network 210applies the signal to the top left side of a square connector to eachpatch element 206, while feed network 212 applies the signal to theopposite (bottom right) side of a square connector to each patch element208. Because the result by electric current rotational direction is thesame in both rows, and because the feed lines from the square connectorsattach to the opposite sides (with respect to line 203) of patchelements 206 than the feed lines connect to patch 208, the electriccurrent patterns on, and the radiation patterns emitted by, patchelements 208 are 180° out of phase when compared to the electric currentpatterns on, and the radiation patterns emitted by, patch elements 206.This produces a radiation pattern similar to radiation pattern 198 asexemplified in FIG. 9 comprising two relatively large lobes covering arelatively considerable area above conveyor belt 14. As described above,it may be preferable to use a bottom antenna that produces radiationpattern 198 in different embodiments of the present invention.

FIGS. 11 and 12 illustrate a variation of bottom antenna 200 describedabove with reference to FIG. 10. In one embodiment, and referring toFIG. 11, bottom antenna 200 is identical in construction and operationto the bottom antenna of FIG. 10, except for the addition of a switch222. Feed line 216 has been segmented by a first portion 222 a and asecond portion 222 b of switch 222, such that segment 216 a connectsfeed network 212 to first portion 222 a, segment 216 b interconnectsswitch portions 222 a and 222 b, and segment 216 c connects switchportion 222 b to power splitter 218. Switch portions 222 a and 222 b arealso interconnected by an additional feed line 226.

Still referring to FIG. 11, antenna engine 220 supplies an RF signal topower splitter 218, which evenly splits the signal between feed lines214 and segment 216 c. Feed line 214 supplies the drive signal to feednetwork 210. FIG. 11 illustrates switch 222 in a “first” position, suchthat segments 216 c, 216 b, and 216 a are connected. As a result, thesignal supplied to segment 216 c is supplied to feed network 212 viasegments 216 b and 216 a. Operation of antenna 200 is otherwiseidentical to that described above with respect to the antennaillustrated by FIG. 10. As a result, bottom antenna 200 produces aradiation pattern identical to pattern 198 exemplified in FIG. 9.

FIG. 12 illustrates switch 222 in a “second” position so that feed line226 (instead of segment 216 b) connects segment 216 a on one side tosegment 216 c on the other. As a result, the signal supplied to segment216 c is supplied to feed network via segment 216 a and feed line 226.The length of feed line 226 is equal to the length of segment 216 b plusa length that corresponds to a half wavelength of the signal supplied byantenna engine 220. Thus, the signal supplied to feed network 212 isshifted 180° as compared to the signal supplied to feed network 210 dueto the increased distance traveled by the signal because of theinclusion of feed line 226. Feed networks 210 and 212 receive therespective signals and supply them to patch elements 206 and 208. As setforth above with reference to FIG. 10, the signals emitted by patchelements 208 are 180° out of phase as compared to the signalstransmitted by patch elements 206 because the signals are supplied tothe opposite sides of patch elements 208 as compared to the applicationof the signals to patch elements 206. Due to the additional length offeed line 226, however, the signals emitted by patch elements 208 areshifted another 180°. As a result, the signals emitted by patch elements208 are in phase with the signals transmitted by patch elements 306.Thus, bottom antenna 200 as shown in FIG. 12 produces a radiationpattern similar to radiation pattern 228 as exemplified in FIG. 13.

Referring to FIGS. 1A, 12, and 13, radiation pattern 228 exhibits onerelatively large lobe that extends mostly in the Z direction (verticallyabove conveyor belt 14) with minimal variance in the Y direction (in thedirection of the length of the belt). Thus, when bottom antenna 200 asshown in FIG. 12 is placed below conveyor belt 14 with switch 222 in thesecond position, the antenna emits radiation pattern 228 covering anarea directly over the conveyor without extending a substantial amountin the direction of travel 22. In comparison, radiation pattern 228 isrelatively narrower than radiation pattern 198 (FIG. 9) and also doesnot generally extend in the upstream or downstream direction, unlikeradiation pattern 198. Radiation pattern 228 may be preferable in RFIDsystems designed to associate an RFID tag to a specific package on whichthe tag is located due to the relatively narrow radiation pattern. Thisis because pattern 228 reduces the likelihood of receiving signals fromRFID tags located upstream or downstream from the package passingthrough the electromagnetic field radiated by bottom antenna 200.

It should be understood that use of switch 222 as shown in FIGS. 11 and12 allows system 10 (FIG. 1A) or a user to manipulate the phase of thesignals applied to the patch elements of an antenna and, thus,manipulate the electromagnetic field radiated by the antenna.Additionally, the electromagnetic field of the emitted signals may bemanipulated by varying the length of the feed lines, such as feed line226. A switch may be connected to feed line 214 in order to vary thephase of the signal applied to feed network 210, or multiple switchesmay be applied to feed lines 214 and 216 to allow various shifts inphase of the signals provided to patch elements 206 and 208. Thus, anyvarious differences in phase between the signals transmitted by patchelements 206 and the signals transmitted by patch elements 208 can becreated in order to vary the size and shape of the radiation patternproduced by bottom antenna 200.

It should be apparent from the above description that the radiationpattern of bottom antenna 200 can be changed dynamically as well. Thus,in another embodiment with reference to FIGS. 1A and 12, informationreceived from photodetector 28 and TAC 24 is used to calculate thedistance between consecutive packages. The distance between consecutivepackages is the distance in TAC pulses between the trailing edge of onepackage and the front edge of the subsequent package as determined fromdata provided by photodetector 28 and TAC 24. This information is usedto dynamically adjust the electromagnetic field radiated by bottomantenna 200 as shown in FIGS. 9 and 13 depending on the distance betweenthe adjacent packages in path 22. For example, when there is asubstantial distance between adjacent packages, system 10 sets switch222 to the first position so that bottom antenna 200 produces radiationpattern 198 (FIG. 9), allowing the antenna to send and receive signalsto and from a relatively large area. When the distance between adjacentpackages is relatively small, however, system 10 sets switch 222 to thesecond position so that bottom antenna 200 emits radiation pattern 228(FIG. 13). The system sets switch 222 based on the data received fromtracking thread 70, which includes information regarding the distancebetween adjacent packages and the location of each package as measuredby TAC pulses. Thus, as a given package approaches the bottom antenna,the system sets switch 222 appropriately based on the location of thatpackage and the distance between that package and any adjacent packagesas determined from data acquired as the package and adjacent packagespassed photodetector 28. In an exemplary embodiment, if the distancebetween adjacent packages traveling on the conveyor is greater than 24inches, system 10 sets switch 222 to the first position so that antenna200 radiates antenna pattern 198.

Additionally, system 10 may select the switch position based on thespeed of the conveyor. For instance, in a conveyor system where theconveyor moves relatively slowly, system 10 may set switch 222 to thefirst position, whereas system 10 may set the switch to the secondposition in a system where the conveyor moves at a relatively high rateof speed. Thus, system 10 may alter the size of the antenna'selectromagnetic field in order to reduce the likelihood of receiving asignal from an RFID tag located upstream or downstream from the packagepassing directly over the antenna.

Furthermore, it should be apparent that the above process may be used tochange the intended purpose of the tracking system. In other words, whensystem 10 is to be used as a portal system in order to confirm specificpackages are within the system, bottom antenna 200 as shown in FIG. 11may be used, while bottom antenna 200 as shown in FIG. 12 may be usedwhen the system is to be used as an RFID system that allocates RFID tagsto specific packages in order to track the packages and direct them to aparticular location. Thus, a user may selectively alter switch 222 tothe desired position based on the currently preferred use of the system.

Referring to FIG. 5A, device 47 provides a drive signal to patchelements 122 via feed lines 124 and feed networks 130 as describe above.In another embodiment, device 47 additionally provides a second signalto patch elements 122. This second signal is created by phase-shiftingthe drive signal approximately 180°. As a result, the side beams (or“lobes”) of the resulting electromagnetic field increase in size ascompared to the typical field radiated by patch elements 122. Thisallows antenna 40 to send and receive signals to and from RFID tagsfarther upstream and downstream in relation to the antenna's midpoint.Therefore, due to the increased size of the antenna's radiation pattern,the antenna is configured to receive a greater number of responses fromeach RFID tag that passes through the antenna's radiated field. Device47 otherwise operates in a manner identical to that described above withrespect to any signals received by patch elements 122. Consequently,additional responses from an RFID tag enable device 47 to outputadditional sum and difference signals to computer 26 for analysis. Theseadditional signals allow computer 26 and tracking thread 70 to moreprecisely determine the direction that the transmitting RFID tag ismoving with respect to the antenna's midpoint. Alternatively, theseadditional signals allow tracking system 70 to more accurately determinethe location of a null within the difference signals received fromdevice 47 so that the assignment of the corresponding RFID to a packagehas a higher confidence rating as set forth above.

Increasing the side lobes of the electromagnetic field radiated by anantenna may cause additional concerns, however, such as creatinginterference or crosstalk between the antennas. As described above,antennas 36, 38, 40, and 42 of RFID tunnel 34 (FIG. 1A) may be separatedand are located at specific intervals along conveyor system 10 so thateach antenna's radiation pattern does not overlap that of any otherantenna. As a result, potential interference or crosstalk among theantennas is effectively eliminated or reduced. It should be understoodthat other reasons for separating the antennas located within tunnel 34along belt 14 are contemplated by the present invention. For example,separating the antennas allows each antenna to constantly send andreceive RF signals in an attempt to communicate with nearby RFID tagswithout causing or being susceptible to interference to or with theelectromagnetic fields radiated by the other antennas. The antennasotherwise communicate with RFID tags affixed to packages transported bysystem 10 and analyze any responsive signals in a manner consistent tothat described above.

Referring again to FIG. 1A, it should be understood by one of ordinaryskill in the art that the number and placement of antennas alongconveyor system 10 may vary depending on the configuration and size ofthe system without departing from the scope of the present invention.For example, additional antennas similar in operation and constructionto those described above may be added along conveyor system 10 atpredetermined positions in order to provide computer 26 with additionaldata received from any RFID tag passing through the respective radiationpattern of each antenna. These additional antennas may be located alongconveyor belt 14 at positions sufficiently spaced apart in order toprevent the electromagnetic field of one antenna from overlapping thatof another. It should be understood by one of ordinary skill in the artthat the number, location, and type (e.g., antennas with or without asum/difference configuration) of any additional antennas added toconveyor system 10 will depend upon certain factors of the system, suchas the length and speed of conveyor belt 14.

The antenna engines described above may be connected to computer 26using Ethernet network connections. Specifically, twisted-pair cablesconnect the engines with computer 26 and are used to transmitinformation back and forth between the devices, including the RF signalsand responses described above. Additionally, power can be supplied tothe antenna engines via these Ethernet cables. This arrangement isreferred to as “power over Ethernet” or “PoE.” It should be apparentthat PoE may be employed to reduce the number of physical cables orconnections attached to the antenna engine because both information, inthe form of signals, and power are transferred to the antenna enginethrough one connection. Additionally, supplying both power and data toan antenna engine via Ethernet cables may be employed regardless ofwhether the antenna engine is a separate device or whether it isenclosed within the housing of the respective antenna.

Additionally, the antenna engines described above may be affixeddirectly to the back surface of the corresponding antenna, thus reducingthe distance between the antenna engine and the antenna. A reduction indistance between these two components also lessens the amount or lengthof the physical connections required to link the engine to the antenna.In most cases, such a reduction is more economical and efficientcompared to an antenna engine located remotely with respect to itsassociated antenna.

While one or more preferred embodiments of the invention have beendescribed above, it should be understood that any and all equivalentrealizations of the present invention are included within the scope andspirit thereof. The embodiments depicted are presented by way of exampleonly and are not intended as limitations upon the present invention.Thus, it should be understood by those of ordinary skill in this artthat the present invention is not limited to these embodiments sincemodifications can be made. Therefore, it is contemplated that any andall such embodiments are included in the present invention as may fallwithin the scope and spirit thereof.

What is claimed is:
 1. A conveyor system for processing items on whichradio frequency identification tags are disposed, said systemcomprising: a conveyor that conveys items through a path of travel, eachitem having at least one respective radio frequency identification tagdisposed thereon; an antenna; and circuitry comprising a radio frequencytransmitter, a receiver, and a feed network between the transmitter andthe antenna, wherein the transmitter is capable of driving the antennavia the feed network to radiate radio frequency signals to which the atleast one respective radio frequency identification tag is responsive totransmit a response signal to the receiver, and wherein the antenna isdisposed with respect to the path of travel so that the antenna radiatesthe radio frequency signals into an area through which the items pass,wherein the circuitry is selectable between at least two operativestates, wherein, in a first said operative state, the transmitter drivesthe antenna to emit the radio frequency signals in a first radiationpattern, wherein, in a second said operative state, the transmitterdrives the antenna to emit the radio frequency signals in a secondradiation pattern that is different from the first radiation pattern,and wherein said first and second radiation patterns are respectivevolumes within which the radio frequency identification tags receive andemit responses to the radio frequency signals.
 2. The conveyor system asin claim 1, wherein the circuitry comprises a switch within the feednetwork that is controllable between two states that define respectivedifferent lengths of the feed network to thereby define the firstoperative state and the second operative state.
 3. The conveyor systemas in claim 2, wherein the antenna is a patch array antenna.
 4. Theconveyor system as in claim 1, wherein the first radiation pattern has alength in the path of travel at the area that is greater than a lengthof the second radiation pattern in the path of travel at the area. 5.The conveyor system as in claim 1, wherein the circuitry is incommunication with the conveyor so that the circuitry identifies theitems on the conveyor, including a distance between adjacent said items,and wherein the circuitry selects an operative state of the at least twooperative states in response to the distance.
 6. The conveyor system asin claim 5, wherein the distance is in a direction of the path oftravel.
 7. The conveyor system as in claim 6, wherein the circuitrycomprises: a sensor disposed proximate the path of travel so that thesensor detects presence of items in the path of travel, and a computerthat receives a signal from the sensor, determines the distance, andcontrols the radio frequency transmitter in response to the distance. 8.The conveyor system as in claim 1, wherein the circuitry is incommunication with the conveyor so that the circuitry identifies a speedof the conveyor, and wherein the circuitry selects an operative state ofthe at least two operative states in response to the speed.
 9. Theconveyor system as in claim 8, wherein the speed is in a direction ofthe path of travel.
 10. The conveyor system as in claim 9, wherein thecircuitry comprises: a tachometer in communication with the conveyor,and a computer that receives a signal from the tachometer, determinesthe speed, and controls the radio frequency transmitter in response tothe speed.
 11. A conveyor system for processing items on which radiofrequency identification tags are disposed, said system comprising: aconveyor that conveys items through a path of travel, each item havingat least one respective radio frequency identification tag disposedthereon; an antenna; and circuitry comprising a radio frequencytransmitter, a receiver, and a feed network between the transmitter andthe antenna, wherein the transmitter is capable of driving the antennavia the feed network to radiate radio frequency signals to which the atleast one respective radio frequency identification tag is responsive totransmit a response signal to the receiver, wherein the antenna isdisposed with respect to the path of travel so that the antenna radiatesthe radio frequency signals into an area through which the items pass,and wherein the circuitry is in communication with the conveyor so thatthe circuitry identifies the items on the conveyor, including a distancebetween adjacent said items, and identifies a speed of the conveyor,wherein the circuitry is selectable between at least two operativestates in response to at least one of the distance and the speed,wherein, in a first said operative state, the transmitter drives theantenna to emit the radio frequency signals in a first radiationpattern, wherein, in a second said operative state, the transmitterdrives the antenna to emit the radio frequency signals in a secondradiation pattern that is different from the first radiation pattern,and wherein said first and second radiation patterns are respectivevolumes within which the radio frequency identification tags receive andemit responses to the radio frequency signals.
 12. The conveyor systemas in claim 11, wherein the first radiation pattern has a length in thepath of travel at the area that is greater than a length of the secondradiation pattern in the path of travel at the area.
 13. The conveyorsystem as in claim 12, wherein the circuitry selects the first operativestate when the distance is below a first predetermined threshold or whenthe speed is below a second predetermined threshold.
 14. The conveyorsystem as in claim 12, wherein the circuitry comprises: a first sensordisposed proximate the path of travel so that the first sensor detectspresence of items in the path of travel and a second sensor disposed incommunication with the conveyor so that the second sensor detects speedof the conveyor, and a computer that receives a signal from the firstsensor and a signal from the second sensor, determines the distance andthe speed, and controls the radio frequency transmitter in response toat least one of the distance and the speed.
 15. The conveyor system asin claim 14, wherein the circuitry comprises a switch within the feednetwork that is controllable between two states that define respectivedifferent lengths of the feed network to thereby define the firstoperative state and the second operative state.